Komatsu Articulated Dump Truck HM400-3MO Operation and Maintenance Manual PDF

The PDF Operation and Maintenance Manual is presented for correct use, quality repair, technical maintenance, and also all troubleshooting of Komatsu Articulated Dump Truck HM400-3MO models. Electronic tutorial will be easily understandable in use and will help you answer any questions that interest you about components, and any procedures with your equipment.

Komatsu guide includes sections with information about safety instruction, engine section, operation, specifications, special instructions for repair, etc. Also, all illustrations, schemes, diagrams, and tables will help you too, because they have much helpful information with the description of your machine. Online file covers the safety section. Read and follow the step-by-step instructions in this factory guide especially the section about safety rules and your Dump Truck will last you many years.

Operation and Maintenance Manual has 387 pages in English. Do not waste your time and will buy this PDF information on our site. The download link will be emailed on specified, email within 5-10 minutes. For good work, we recommend installing the Adobe PDF Reader program. We will be glad to answer any questions that may arise regarding the operation of your technic.

Table of Contents:

FOREWORD
BEFORE READING THIS MANUAL
SAFETY INFORMATION
INTRODUCTION
USE OF MACHINE
DIRECTIONS OF MACHINE
VISIBILITY FROM OPERATOR’S SEAT
PROXIMITY VISIBILITY
12 m CIRCUMFERENCE VISIBILITY
PRODUCT INFORMATION
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
ENGINE NUMBER PLATE
SERVICE METER LOCATION
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
CONTENTS
SAFETY
SAFETY
SAFETY LABELS
LOCATION OF SAFETY LABELS
SAFETY LABELS
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
PRECAUTIONS BEFORE STARTING OPERATION
PREPARATIONS FOR SAFE OPERATION
FIRE PREVENTION
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
DO NOT GET CAUGHT IN WORK EQUIPMENT
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
UNAUTHORIZED MODIFICATION
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
PRECAUTIONS FOR OPERATION
PRECAUTIONS FOR JOBSITE
STARTING ENGINE
OPERATION
TRANSPORTATION
TOWING
PRECAUTIONS FOR MAINTENANCE
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
PRECAUTIONS FOR INSPECTION AND MAINTENANCE
TIRES
OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
MACHINE MONITOR
SWITCHES
CONTROL LEVERS AND PEDALS
CIGARETTE LIGHTER
ASHTRAY
DRINK BOX
CUP HOLDER
HANDY TRAY
MAGAZINE BOX
EMERGENCY ESCAPE HAMMER
HANDLING AIR CONDITIONER
HANDLING RADIO
AUXILIARY ELECTRIC POWER
FUSE
OPEN AND CLOSE CAB DOOR
STORAGE FOR TOOLS
STORAGE FOR FIRE EXTINGUISHER
BATTERY DISCONNECT SWITCH
CIRCUIT BREAKER
DUST INDICATOR
ARTICULATION LOCK
BODY PIVOT PINS
HANDLING REAR VIEW MONITOR
HANDLING MACHINES EQUIPPED WITH KOMTRAX
MACHINE OPERATIONS AND CONTROLS
CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
STARTING ENGINE
OPERATIONS AND CHECKS AFTER STARTING ENGINE
STOPPING ENGINE
CHECKS AFTER STOPPING ENGINE
MACHINE OPERATION
SHIFTING GEARS
TRAVELING DOWNHILL
STEERING MACHINE
HANDLING KOMATSU TRACTION CONTROL SYSTEM (KTCS)
LOADING WORK
DUMPING
HANDLING PAYLOAD METER
CAB TILT OPERATION
OPERATION
PARKING MACHINE
AFTER DAILY WORK COMPLETION
LOCKING
HANDLING TIRES
DETERMINE AND MAINTAIN TRAVEL ROAD
DETERMINE TRAVEL ROAD
MAINTAIN TRAVEL ROAD
TRANSPORTATION
TRANSPORTATION
TRANSPORTATION PROCEDURE
SECURING MACHINE
LIFTING MACHINE
COLD WEATHER OPERATION
COLD WEATHER OPERATION INFORMATION
AFTER DAILY WORK COMPLETION
LONG-TERM STORAGE
BEFORE STORAGE
TROUBLES AND ACTIONS
RUNNING OUT OF FUEL
IF TRANSMISSION HAS TROUBLE
LOWERING DUMP BODY IN EMERGENCY MACHINE
DISCHARGED BATTERY
OTHER TROUBLE
MAINTENANCE
RULES FOR MAINTENANCE
SERVICE METER READING
KOMATSU GENUINE REPLACEMENT PARTS
KOMATSU GENUINE LUBRICANTS
ALWAYS USE CLEAN WASHER FLUID
FRESH AND CLEAN LUBRICANTS
CHECK DRAINED OIL AND USED FILTER
CAUTION FOR REFILLING OIL OR FUEL
WELDING INSTRUCTIONS
DO NOT DROP THINGS INSIDE MACHINE
DUSTY JOBSITES
AVOID MIXING OIL
LOCKING INSPECTION COVERS
BLEED AIR FROM HYDRAULIC CIRCUIT
PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
CHECKS AFTER INSPECTION AND MAINTENANCE
FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
OUTLINE OF MAINTENANCE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
HANDLING ELECTRICAL COMPONENTS
STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
TIGHTENING TORQUE LIST
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE TABLE
MAINTENANCE PROCEDURE
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)
WHEN REQUIRED
CHECKS BEFORE STARTING
EVERY 50 HOURS MAINTENANCE
EVERY 250 HOURS MAINTENANCE
EVERY 500 HOURS MAINTENANCE
EVERY 1000 HOURS MAINTENANCE
EVERY 2000 HOURS MAINTENANCE
EVERY 4000 HOURS MAINTENANCE
EVERY 6000 HOURS MAINTENANCE
EVERY 8000 HOURS MAINTENANCE
SPECIFICATIONS
SPECIFICATIONS
ATTACHMENTS AND OPTIONS
CAB POWER TILT
HANDLING CENTRALIZED BREATHERS
EVERY 250 HOURS MAINTENANCE
CLEAN BREATHER
EVERY 2000 HOURS MAINTENANCE
REPLACE BREATHER ELEMENT IN HYDRAULIC TANK
EVERY 4000 HOURS MAINTENANCE
REPLACE AIR CLEANER ELEMENT
CONSUMABLE PARTS LIST
REPLACEMENT PARTS
SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS LIST PARTS
CONSUMABLE PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
LUBRICATION CHART
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT
TEMPERATURE
RECOMMENDED BRANDS AND QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE
OIL
INDEX