Komatsu Articulated Dump Truck HM300-5 Operation and Maintenance Manual PDF

This Operation and Maintenance Manual has been written in PDF format that is designed to meet the needs of technicians worldwide and to assist them in the efficient use, repair and maintenance of Komatsu Articulated Dump Truck HM300-5 models. Information is disclosed in more detail in all colorful illustrations, parts diagrams, wiring circuits, many tables, and different schemes.

Also, safety rules, specification instruction, operation information, system section, service recommendation,  etc. Importantly for you, before any procedures with this Komatsu equipment, you should read all sections in this factory guide, especially the safety section to avoid injuries and technical failures.

This Komatsu information is prepared in PDF format and has 515 pages for reading. Immediately after purchase, you will receive this PDF file, sent by email to your email address, within several minutes after purchase. You can work with this factory guide information after installing Adobe PDF Reader.

TABLE OF CONTENTS:

FOREWORD
BEFORE READING THIS MANUAL
SAFETY INFORMATION
INTRODUCTION
MAIN USE OF MACHINE
DIRECTIONS OF MACHINE
VISIBILITY FROM OPERATOR'S SEAT
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS INFORMATION
LOCATION OF PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE
LOCATION OF EPA REGULATIONS, ENGINE NUMBER PLATE
SERVICE METER LOCATION
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR
SAFETY
SAFETY
SAFETY LABELS
LOCATION OF SAFETY LABELS
CONTENTS OF SAFETY LABELS
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE
PRECAUTIONS BEFORE STARTING OPERATION
PREPARATIONS FOR SAFE OPERATION
PRECAUTIONS TO PREVENT FIRE
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE
DO NOT GET CAUGHT IN WORK EQUIPMENT
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES
UNAUTHORIZED MODIFICATION
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING
PRECAUTIONS FOR OPERATION
PRECAUTIONS FOR JOBSITE
START ENGINE
PRECAUTIONS FOR OPERATION
TRANSPORTATION
TOWING AND BEING TOWED
PRECAUTIONS FOR MAINTENANCE
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE
PRECAUTIONS FOR INSPECTION AND MAINTENANCE
TIRES
PRECAUTIONS FOR AdBlue/DEF
GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING
PRECAUTIONS FOR ADDING
PRECAUTIONS FOR STORING
PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE
OTHER PRECAUTIONS
OPERATION
GENERAL VIEW
MACHINE EQUIPMENT NAME
CONTROLS AND GAUGES NAMES
OTHER EQUIPMENT NAME
EXPLANATION OF COMPONENTS
EXPLANATION OF MACHINE MONITOR EQUIPMENT
SWITCHES
CONTROL LEVERS AND PEDALS
OTHER EQUIPMENT
MACHINE OPERATIONS AND CONTROLS
CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE
METHOD FOR STARTING ENGINE
METHOD FOR OPERATIONS AND CHECKS AFTER STARTING ENGINE
METHOD FOR STOPPING ENGINE
METHOD FOR CHECKING AFTER STOPPING ENGINE
START MACHINE (TRAVEL FORWARD AND REVERSE) AND STOP MACHINE
METHOD FOR SHIFTING GEARS
METHOD FOR TRAVELING DOWNHILL
METHOD FOR TURNING MACHINE
OPERATE WITH INTER-AXLE DIFFERENTIAL LOCK
HANDLE AUTOMATIC RETARDER, ACCELERATOR CONTROL (ARAC)
OPERATION OF ARAC SYSTEM
HANDLE KOMATSU TRACTION CONTROL SYSTEM (KTCS)
OPERATION OF KTCS SYSTEM
OPERATION IF TROUBLES ON SYSTEM OCCUR
OPERATION IF TIRES ARE STUCK IN GROUND
METHOD FOR LOADING
METHOD FOR DUMPING
METHOD FOR OPERATING CAB TILT
PRECAUTIONS FOR OPERATION
METHOD FOR PARKING MACHINE
METHOD FOR CHECKING AFTER FINISHING WORK
LOCK
HANDLE TIRE
HANDLE AIR CONDITIONER.
EXPLANATION OF AIR CONDITIONER EQUIPMENT
METHOD FOR OPERATING AIR CONDITIONER
HANDLE RADIO
EXPLANATION OF RADIO EQUIPMENT
METHOD FOR CONTROLLING RADIO
DUMP BODY HEATING SPECIFICATIONS
DETERMINE AND MAINTAIN TRAVEL ROAD
TRANSPORTATION
PRECAUTIONS FOR TRANSPORTATION
PRECAUTIONS FOR TRANSPORTING MACHINE
SELECT TRANSPORTATION METHOD
METHOD FOR SECURING MACHINE
PRECAUTIONS FOR LIFTING MACHINE
COLD WEATHER OPERATION
COLD WEATHER OPERATION INFORMATION
PRECAUTIONS AFTER DAILY WORK COMPLETION
AFTER COLD WEATHER SEASON
PRECAUTIONS FOR LONG-TERM STORAGE
PREPARATION FOR LONG-TERM STORAGE
MAINTENANCE DURING LONG-TERM STORAGE
STARTING MACHINE AFTER LONG-TERM STORAGE
PREPARATION BEFORE TRAVELING AFTER LONG-TERM STORAGE
TROUBLES AND ACTIONS
ACTIONS WHEN RUNNING OUT OF FUEL
ACTIONS IF TRANSMISSION HAS TROUBLE
METHOD FOR LOWERING DUMP BODY IN EMERGENCY
PRECAUTIONS FOR TOWING MACHINE
PRECAUTIONS FOR DISCHARGED BATTERY
ACTIONS IF DUMP BODY HEATING EXHAUST PIPING IS BROKEN  TROUBLE
MAINTENANCE
PRECAUTIONS FOR MAINTENANCE
CHECK SERVICE METER READING
ALWAYS USE CLEAN WASHER FLUID
FRESH AND CLEAN LUBRICANTS
CHECK DRAINED OIL AND USED FILTER
PRECAUTIONS FOR REFILLING OIL OR FUEL
PRECAUTIONS FOR ADDING AdBlue/DEF
PRECAUTIONS FOR WELDING
DO NOT DROP THINGS INSIDE MACHINE
PRECAUTIONS FOR KDPF
PRECAUTIONS FOR SCR ASSEMBLY
DUSTY JOB SITES
AVOID MIXING OIL
LOCK INSPECTION COVERS
BLEED AIR FROM HYDRAULIC CIRCUIT
PRECAUTIONS WHEN INSTALLING HYDRAULIC HOSES
CHECKS AFTER INSPECTION AND MAINTENANCE
FUEL AND LUBRICANTS TO MATCH THE AMBIENT TEMPERATURE
OUTLINE OF MAINTENANCE
HANDLE OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
HANDLE ELECTRICAL COMPONENTS
STANDARD TIGHTENING TORQUE FOR BOLTS AND NUTS
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE TABLE
MAINTENANCE PROCEDURE
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)  REQUIRED
CHECKS BEFORE STARTING
EVERY 50 HOURS MAINTENANCE
EVERY 250 HOURS MAINTENANCE
EVERY 500 HOURS MAINTENANCE
EVERY 1000 HOURS MAINTENANCE
EVERY 2000 HOURS MAINTENANCE
EVERY 4000 HOURS MAINTENANCE
EVERY 4500 HOURS MAINTENANCE
EVERY 6000 HOURS MAINTENANCE
EVERY 8000 HOURS MAINTENANCE
EVERY 9000 HOURS MAINTENANCE
SPECIFICATIONS
SPECIFICATIONS
ATTACHMENTS AND OPTIONS
HANDLE CAB POWER TILT
HANDLING PAYLOAD METER
OUTLINE OF SYSTEM
NORMAL OPERATION DISPLAY
EXTERNAL DISPLAY LAMP
DETAILS OF DATA STORED IN MEMORY OF PAYLOAD METER
METHOD FOR DOWNLOADING DATA FROM CONNECTOR FOR DOWNLOAD
DISPLAY TOTAL PAYLOAD AND NUMBER OF CYCLES
DISPLAY FUEL CONSUMPTION RECORD
SETTING MACHINE ID AND OPEN ID
METHOD FOR PERFORMING CALIBRATION
REPLACEMENT PARTS
PERIODIC REPLACEMENT OF DEFINED LIFE PARTS
DEFINED LIFE PARTS LIST
CONSUMABLE PARTS
CONSUMABLE PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
LUBRICATION CHART
KOMATSU GENUINE REPLACEMENT PARTS
METHOD FOR USING FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
RECOMMENDED BRANDS AND QUALITIES OTHER THAN KOMATSU GENUINE OILS
INDEX