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Kawasaki Ninja ZX-6R Motorcycle Service Manual PDF

[05/2013]


Type of catalogue:	repair manual
Make:	Kawasaki
Region:	WorldWide
Inclusive languages:	English
Amount of disks:	1 CD, PDF file, 712 pages
Availibility	Instant Download
OS:	Windows XP 32 bit, Windows 7 32 bit, Windows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit, Windows 10 32 bit, Windows 10 64 bit, Windows 11 64 bit
Price, USD:	40

Service manual provides detailed service information, special instructions for repair and maintenance, troubleshoot and any additional information for Kawasaki Motorcycle Ninja ZX-6R.
Service manual helps to owner or technician during disassembly, inspection re-use, repair and assembly of motorcycle components.
This service manual comes in PDF and includes 712 pages, which are printable and readable. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.
Service guide is a system of care in maintenance and repair of Kawasaki motorcycle, which allows you to identify and solve problems and inaccuracies.

Also, this product includes Service Manual for Kawasaki Motorcycle Ninja ZX-6R Edition: Sep. 30, 2004.

Models covered:
Ninja ZX-6R

Quick Reference Guide:

General Information
- Before Servicing
- Model Identification
- General Specifications
- Unit Conversion Table
Periodic Maintenance
- Periodic Maintenance Chart
- Torque and Locking Agent
- Specifications
- Special Tools
- Periodic Maintenance Procedure
- Electrical System
- Others
- Replacement Parts
Fuel System (DFI)
- Exploded View
- DFI System
- DFI Parts Location
- Specifications
- Special Tools and Sealant
- DFI Servicing Precautions
- Troubleshooting the DFI System
- DFI System Troubleshooting Guide
- Self-Diagnosis
- Main Throttle Sensor (Service Code 11)
- Inlet Air Pressure Sensor (Service Code 12)
- Inlet Air Temperature Sensor (Service Code 13)
- Water Temperature Sensor (Service Code 14)
- Inlet Air Pressure Sensor #2 (Service Code 16)
- Crankshaft Sensor (Service Code 21)
- Speed Sensor (Service Code 24)
- Gear Position Switch (Service Code 25)
- Vehicle-down Sensor (Service Code 31)
- Subthrottle Sensor (Service Code 32)
- Oxygen Sensor-not activated - Equipped Models
- Exhaust Butterfly Valve Actuator
- Immobilizer Amplifier (Service Code 35)
- Blank Key Detection (Service Code 36)
- ECU Communication Error (Service Code 39)
- Stick Coils #1, #2, #3, #4: (Service Code 51, 52, 53, 54)
- Radiator Fan Relay (Service Code 56)
- Subthrottle Valve Actuator (Service Code 62)
- Air Switching Valve (Service Code 64)
- Oxygen Sensor Heaters (#1 and/or #2: Service Code 67) - Equipped Models
- Steering Lock Unit (Service Code 68)
- Steering Lock Unit and DFI ECU - Identify Authentification Error (Service Code 87, 88)
- DFI Power Source
- Warning Indicator Light (LED)
- Fuel Line
- Fuel Pump
- Fuel Injectors
- Throttle Grip and Cables
- Throttle Body Assy
- Nozzle Assy
- Air Cleaner
- Air Line
- Fuel Tank
- Evaporative Emission Control System (CAL and SEA Models)
Cooling System
- Exploded View
- Coolant Flow Chart
- Specifications
- Special Tools
- Coolant
- Water Pump
- Radiator
- Thermostat
- Hoses and Pipes
- Water Temperature Sensor
Engine Top End
- Exploded View
- Exhaust System Identification
- Specifications
- Special Tools and Sealant
- Clean Air System
- Cylinder Head Cover
- Camshaft Chain Tensioner
- Camshaft Chain
- Cylinder Head
- Valves
- Throttle Body Assy Holder
- Muffler
Clutch
- Exploded View
- Specifications
- Special Tools and Sealant
- Clutch Lever and Cable
- Clutch Cover
- Clutch
Engine Lubrication System
- Exploded View
- Engine Oil Flow Chart
- Specifications
- Special Tools and Sealant
- Engine Oil and Oil Filter
- Oil Pan
- Oil Pressure Relief Valve
- Oil Pump
- Oil Cooler
- Oil Pressure Measurement
- Oil Pressure Switch
Engine Removal/Installation
- Exploded View
- Special Tool
- Engine Removal/Installation
Crankshaft/Transmission
- Exploded View
- Specifications
- Special Tools and Sealants
- Crankcase
- Crankshaft and Connecting Rods
- Pistons
- Starter Idle Gear and Starter Clutch
- Transmission
- External Shift Mechanism
Wheels/Tires
- Exploded View
- Specifications
- Special Tools
- Wheels (Rims)
- Tires
- Hub Bearing
Final Drive
- Exploded View
- Specifications
- Special Tools
- Drive Chain
Brakes
- Exploded View
- Specifications
- Special Tools
- Brake Lever, Brake Pedal
- Calipers
- Brake Pads
- Master Cylinder
- Brake Disc
- Brake Fluid
- Brake Hose
Suspension
- Exploded View
- Specifications
- Special Tools
- Front Fork
- Rear Shock Absorber
- Swingarm
- Tie-Rod, Rocker Arm
Steering
- Exploded View
- Specifications
- Special Tools
- Steering
- Steering Damper
- Steering Stem
- Handlebar
Frame
- Exploded View
- Seat
- Fairings
- Side Covers
- Seat Covers
- Fenders
- Frame
- Windshield
- Guard
- Sidestand
Electrical System
- Exploded View
- Specifications
- Special Tools and Sealant
- Parts Location
- Wiring Diagram
- Precautions
- Electrical Wiring
- Battery
- Charging System
- Ignition System
- Electrical Starter System
- Lighting System
- Air Switching Valve
- Radiator Fan System
- Meter, Gauge, Indicator Unit
- Immobilizer System
- Switches and Sensors
- Relay Box
- Fuse
Appendix
- Cable, Wire and Hose Routing
- Troubleshooting Guide

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