John Deere PowerTech 4.5L, 6.8L Diesel Engines - Base Engine CTM104 PDF

This PDF Component Technical Manual covers the recommended repair and test procedures for the following PowerTech Engines:

- 4.5L PowerTech Engines produced in Dubuque, Iowa, Saran, France, and Torreon, Mexico.
- 6.8L PowerTech Engines produced in Dubuque, Iowa, Saran, France, and Torreon, Mexico.

This manual (CTM104) covers only the base engine. It is one of six volumes on 4.5 L and 6.8 L engines. This manual is written for an experienced technician.

This component technical manual comes in PDF format. We recommend using Adobe Acrobat Reader, to be sure all images/graphics will display correctly. Working with this manual, you can easily copy, save, and print the information you need. If necessary, you can print pages, pictures, charts, or the entire manual completely.

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Document Part Number: CTM104

Models covered:
4.5L PowerTech Engines;
6.8L PowerTech Engines.

For complete service information also see:

• TM1575 - Tractors 8100, 8200, 8300, 8400, 8110, 8210, 8410 Repair
• TM1796 - Tractors 8110, 8210, 8310, 8410 Diagnostic
• CTM4687 - Front Wheel Drive Axles AS, MS Series
• CTM4820 - Front-Wheel Drive Axles 700 Series
• CTM104 - PowerTech™ 4.5L & 6.8L, 4045 and 6068 Diesel Engines
• CTM320 - PowerTech™ Plus 4.5L and 6.8L Diesel Engines-Level 14 Electronic Fuel System with Denso HPCR
• CTM385 - 9.0L Diesel Engines Level 14 Electronic Fuel System with Denso HPCR

Contents:

• Section 01—General Information
  • Group 000—Safety
  • Group 001—Engine Identification and Application Charts
  • Group 002—Fuels, Lubricants, and Coolants
• Section 02—Repair and Adjustments
  • Group 010—Engine Rebuild
  • Group 020—Cylinder Head and Valves (TwoValve Head Engines)
  • Group 021—Cylinder Head and Valves (FourValve Head Engines)
  • Group 030—Cylinder Block, Liners, Pistons, and Rods
  • Group 040—Crankshaft, Main Bearings, and Flywheel
  • Group 050—Camshaft, Balancer Shafts, and Timing Gear Train
  • Group 060—Lubrication System
  • Group 070—Cooling System
  • Group 080—Air Intake and Exhaust System
  • Group 090—Fuel System
  • Group 100—Starting and Charging Systems
• Section 03—Theory of Operation
  • Group 120—Base Engine Operation
• Section 04—Diagnostics
  • Group 150—Observable Diagnostics and Tests
• Section 05—Tools and Other Materials
  • Group 170—Repair Tools and Other Materials
  • Group 180—Diagnostic Service Tools
  • Group 190—Dealer Fabricated Service Tools
• Section 06—Specifications
  • Group 200—Repair and General OEM Specifications
  • Group 210—Diagnostic Specifications