John Deere 480C Forklift TM1249 Technical Manual PDF

Technical manual includes detailed service and repair information, technical service instructions, detailed pictures and diagrams, designed to serve John Deere forklift 480C.
Some features of this technical manual:
- John Deere illustration format emphasizing more detailed pictures and a minimum use of words.
- Detailed repair procedures outlined in individual sections.
- System diagnostic testing detailed in separate section.
- Table of contents of all sections at the front of the manual and a listing of all groups and headings at the front of each section.
- Special tools and specifications listed at the front of each group they are used in.
- Special tools illustrated in numerical order at end of manual.
- Alphabetical listing of all major components, specifications, and special tools.
- General specifications, lubricating, requirements and a summation of safety rules.
This technical manual was planned and written for you - an experienced service technician.
Using technical manual as a guide will reduce error and costly delay.
This manual comes in PDF format. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

SECTION AND GROUP CONTENTS:

• SECTION I - GENERAL INFORMATION
  • Group I - Contents and Index
  • Group II - Introduction and Safety Information
  • Group III - General Specifications
  • Group IV - Lubrication
• SECTION 01 - WHEELS
  • Group 0110 - Powered Wheels and Fastenings
  • Group 0120 - Non-Powered Wheels and Fastenings
• SECTION 02 - AXLES AND SUSPENSION SYSTEMS
  • Group 0230 - Non-Powered Wheel Axles
  • Group 0250 - Axle Shaft, Bearings and Reduction Gears
• SECTION 03 - TRANSMISSION
  • Group 0300 - Removal and Installation
  • Group 0315 - Controls
  • Group 0350 - Gears, Shafts, Bearings and Power Shift Clutch
  • Group 0360 - Hydraulic System
• SECTION 04 - ENGINE
  • Group 0400 - Removal and Installation
  • Group 0401 - Crankshaft and Main Bearings
  • Group 0402 - Camshaft and Valve Actuating Means
  • Group 0403 - Connecting Rods and Pistons
  • Group 0404 - Cylinder Block
  • Group 0407 - Oiling System
  • Group 0409 - Cylinder Head and Valves
  • Group 0413 - Fuel Injection System
  • Group 0414 - Intake Manifold
  • Group 0415 - Engine Balancer
  • Group 0417 - Water Pump
  • Group 0418 - Thermostats, Housings, and Water Piping
  • Group 0421 - Fuel Transfer Pump
  • Group 0422 - Starting Motor and Fastenings
  • Group 0433 - Flywheel, Housing and Fastenings
• SECTION 5 - ENGINE AUXILIARY SYSTEMS
  • Group 0505 - Cold Weather Starting Aids
  • Group 0510 - Cooling Systems
  • Group 0515 - Speed Controls
  • Group 0520 - Intake System
  • Group 0530 - External Exhaust Systems
  • Group 0560 - External Fuel Supply Systems
• SECTION 07 - TRACTION CLUTCH
  • Group 0715 - Controls
  • Group 0752 - Elements
• SECTION 09 - STEERING SYSTEM
  • Group 0960 - Hydraulic System
• SECTION 10 - SERVICE BRAKES
  • Group 1011 - Active Elements
  • Group 1060 - Hydraulic System
• SECTION 11 - PARKING-EMERGENCY BRAKES
  • Group 1111 - Active Elements
  • Group 1115 - Controls Linkage
• SECTION 16 - ELECTRICAL SYSTEMS
  • Group 1671 - Batteries, Support and Cables
  • Group 1672 - Alternator, Regulator and Charging System Wiring
  • Group 1674 - Wiring Harness and Switches
  • Group 1676 - Instruments and Indicators
• SECTION 17 - FRAME, CHASSIS, OR SUPPORTING STRUCTURE
  • Group 1740 - Frame Installation
  • Group 1749 - Chassis Weights
• SECTION 18 - OPERATOR'S STATION
  • Group 1810 - Operator Enclosure
• SECTION 19 - SHEET METAL AND STYLING
  • Group 1910 - Hood and Engine Enclosure
• SECTION 21 - MAIN HYDRAULIC SYSTEM
  • Group 2160 - Hydraulic System
• SECTION 45 - FORKLIFTS
  • Group 4503 - Forks
  • Group 4512 - Masts
  • Group 4560 - Hydraulic System
• SECTION 90 - SYSTEM TESTING
  • Group 9005 - General Information - Seven Basic Steps of Diagnosis and Testing
  • Group 9010 - Engine
  • Group 9015 - Electrical System
  • Group 9020 - Power Train
  • Group 9025 - Hydraullic System
• SECTION 99 - SPECIAL TOOLS