JCB Wheeled Loading Shovel 411, 416 Service Manual PDF

JCB machines have been designed and built to give maximum performance, economy, and ease of use under a wide variety of operating conditions. To maintain this condition and ensure trouble-free operation it is important that the routine services, as specified in this PDF Service Manual.

This service pdf manual gives full details of the service requirements necessary to maintain your JCB machine at peak efficiency.
The service repair manual contains technical service information, current repair, dismantle and assemble, maintenance instruction, lots of pictures, harnesses, illustrations, technical data, and other repair information. This information will help you to operate and maintain your machine correctly.

The pdf instruction works with Adobe Reader (or any other equivalent). This application allows you to easily copy, save and print the necessary service information.

Publication No. 9803/4150-17

Models covered:
411 Wheeled Loading Shovel from machine serial number 527000
416 Wheeled Loading Shovel from machine serial number 529000
411 Wheeled Loading Shovel from machine serial number 1241500
416 Wheeled Loading Shovel from machine serial number 1243000
416 Wheeled Loading Shovel from machine serial number 1317500.

Contents:

• Section 1 - General Information
  • Introduction
  • Torque Settings
  • Service Tools
  • Service Consumables
  • Terms and Definitions
• Section 2 - Care and Safety
  • Safety Notices
• Section 3 - Routine Maintenance
  • Routine Maintenance
• Section A - Attachments
  • Optional Attachments
• Section B - Body and Framework
  • Technical Data
  • Basic Operation
  • Fault Finding
  • Service Procedures
  • Air Conditioning
  • Cooling Pack
  • Cab
  • Seat
  • Centre Pivot
  • Heater/Air Conditioning Controls
• Section C - Electrics
  • Technical Data
  • Service Procedures
  • Fault Finding
  • Schematic Circuits
  • Harness and Wire Number Identification
  • Alternator (JCB Engine)
  • Starter Motor (JCB Engine)
  • Livelink
• Section E - Hydraulics
  • Technical Data
  • Basic Operation
  • Schematic Circuits
  • Circuit Description (411)
  • Circuit Description (416)
  • Servo Control Valve Description
  • Fault Finding
  • Service Procedures
  • Pumps
  • Loader Valve Block
  • Hydraulic Rams
  • Parker Valve
  • Servo Valve
  • Servo Control Lever
  • SRS Control Valve
  • SRS Accumulators
  • SRS Isolating Valve
  • JCB Earthmovers
• Section F - Transmission
  • Technical Data
  • Towing Procedure
  • Powershift Transmission
  • Axles
  • Functional Testing
• Section G - Brakes
  • Technical Data
  • System Circuits
  • Service Procedures
  • Brake Circuits, Valves and Pedals
• Section H - Hydraulic Steering
  • Technical Data
  • Descriptions
  • Hydraulic Steering Unit
• Section K - Engine
  • Technical Data