JCB Wheeled Loaders 406, 407, 408, 409 Service Manual PDF

This service manual contains enough service information about the proper operation, safety procedures, maintenance and repair of JCB Wheeled Loaders 406, 407, 408, 409. The main purpose of this manual is to transmit more specialized repair information about specific aspects of the machine or the component in question.

Publication No. 9803/4200 Issue 11

Models covered:
406
407
408
409
*409 Telemaster

Note: 407 and 409 Machines commence from Serial Number 632700.

Contents:

• Section 1 - General
  • Fluids, Lubricants, Capacities & Specifications
  • Service Schedules
  • Greasing
  • Greasing (409 Telemaster)
• Section 2 - Hydraulics
  • Technical Data
  • Fluid Level and Filter
  • Tank and Suction Strainer
  • Pump
  • System Neutral Circuit
  • System Neutral Circuit (409 Telemaster)
  • Loader Valve
  • Loader Valve (409 Telemaster)
  • Typical Ram
  • Schematic Circuit (Cetops)
• Section 4 - Body and Framework
  • Doors and Windows
  • Direct Glazing 
  • Cab Removal and Replacement
  • Central Pivot Dismantling and Assembly
  • Quick hitch
  • Loader Arms
  • Rivet Nut Fitting Procedure
  • Loader Arm (409 Telemaster)
• Section 5 - Engine
  • Technical Data
  • Oil and filter
  • Fuel Filter and Sediment Bowl
  • Fuel Lift Pump
  • Fuel System Bleeding
  • Cooling System
  • Fan Belt
  • Air Filter
  • Farr protoplasmic Air Filter (Option)
  • Engine Removal and Replacement
• Section 6 - Transmission
  • Technical Data
  • Oil System
  • Description
  • Fault Finding
  • Syncro Shuttle
  • Torque Converter
  • Oil Cooler Relief Valve
  • Driveshafts
  • Transfer Gearbox
  • Powershift Transmission
• Section 7 - Axles
  • Technical Data
  • Removal and Replacement
  • Hurth Axle
  • JCB Axle
• Section 8 - Brakes
  • Technical Data
  • Brake Circuit Schematic
  • Brake Circuit Description
  • Parking Brake
  • Hurth Axle (406)
  • JCB Axle (406/408)
  • JCB Axle (407/409)
• Section 9 - Hydraulic Steering
  • Technical Data
  • Priority Valve
  • Steering
  • Priority Valve
  • Steering Unit - Removal and Replacement
  • Steering Column - Dismantling and Assembly
  • Steering Unit
  • Steering Ram
  • * Steering Circuit Schematic (409 Telemaster)
• Section 10 - Electrics
  • Technical Data
  • Batteries
  • Alternator
  • Starter Motor
  • Schematic Circuits
  • Wiring Lists 406/408 from Ser. No. 630686 to 632699
  • Wiring Lists 407/409 from Ser. No. 632700
  • Wiring Lists 407/409 from Ser. No. 633051
  • Wiring Lists 409 Telemaster
  • Wiring Lists 407/409/409Telemaster from Ser. No. 633676
  • Safe Load Indicator
• Section 11 - Service Tools
  • Service Tools Numerical List
  • Tools
  • Sealing and Retaining Compounds

This maintenance instruction is intended to aid in determining the cause of engine-related problems and to provide recommended repair procedures. Please, read all pages, rules, notes, and other recommendations to avoid any problems. This comprehensive manual is suitable for professional technicians and novice mechanics alike.

Features of the Manual
Format: PDF
Language: English
Pages: 457
Compatible with all versions of Windows, Mac, Linux, iPhone, iPad, and Android
For convenience, the manual is compiled into sections, for example, "Hydraulics", "Electrics", etc. All sections and their subsections you can see in the list of content that is presented below. This list will help you quickly find the necessary information and study it. The service repair manual is divided into sections by system. Each section provides general repair information, specifications, diagrams, and service tools where applicable, technical data and other service information.

FAQs
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Yes, all pages are printable.

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