JCB Teletruks 506-36, 507-42, 509-42, 510-56, 512-56 Service Manual PDF

This PDF service manual is intended for serve, current repair and routine maintenance JCB Teletruks Models 506-36, 507-42, 509-42, 510-56, 512-56.

The service manual is compiled into sections and subsections. These sections are numbered and contain general service information, service tools, care and safety warnings, routine maintenance instruction for JCB Teletruks. Also, these sections are alphabetically coded and deal with dismantling, overhaul etc. of specific components.

Also, this service repair manual contains data such as specifications, descriptions, fault finding and test procedures. Device topics also contain removal, replacement, dismantle and
assemble procedures. Some topics contain procedures and specifications for different variants. 

The service manual contains detailed repair information to help you identify the correct specifications or procedures.

This manual comes in PDF format and works with applications such as Adobe Acrobat Reader, Foxit Reader, etc. For your convenience, you can print the manual, use it as a service handbook and store it directly near the equipment.

Publication No. 9803/3740-08

Models covered:
506-36,
507-42,
509-42,
510-56,
512-56.

Note: There are different machine variants within the same model name. This happens because of market requirements, or when the machine specification changes after a period of time.

Contents:

• Section 1 - General Information
  • Applications
  • Introduction to the Manual
  • Machine Identification
  • Torque Settings
  • Service Tools
  • Service Consumables
  • Fuel
• Section 2 - Care and Safety
  • Safety Notices
  • General Procedures
• Section 3 - Routine Maintenance
  • Maintenance
  • Related Topics
  • Health and Safety
  • Service Schedules
  • Fluids, Lubricants and Capacities
  • Prepare the Machine for Maintenance
  • Cleaning the Machine
  • Checking for Damage
  • Greasing 
  • Oiling
  • Access Panels
  • Heater and Air Conditioning
  • Boom Chains
  • Brakes
  • Electrical System
  • Engine 
  • Fuel System
  • Hydraulic System
  • Transmission
  • Tires and Wheels
  • Wheel Alignment
  • Wear Pads
  • Windshield Washer
  • Fire Extinguisher (if fitted)
• Section B - Body and Framework
  • Applications
  • Cab Heating and Ventilation SYSTEM
  • Cab Air Conditioning SYSTEM
  • Cab
  • Air Conditioning Condenser
  • Cab HV and HVAC Unit
  • Air Conditioning Binary Switch
  • Heater Valve
  • Fuel Tank
  • Engine Cover
  • Stabilisers
  • RAS SYSTEM
  • Interlock SYSTEM
  • Boom
  • RAS ECU
• Section C - Electrics
  • Applications
  • Fuses and Relays
  • Introduction 
  • Schematics
  • Electrical Harness SYSTEM
  • Battery Charging SYSTEM
  • Alternator
  • Battery
• Section E - Hydraulics
  • Applications
  • Systems and Schematics
  • Flowshare Hydraulic SYSTEM
  • Parallel Hydraulic SYSTEM
  • Flowshare Control Valve
  • Parallel Control Valve - 2 Section
  • Parallel Control Valve - 5 Section
  • Servo Control Valves
  • Pilot Pressure Supply Valve
  • Main Pump
  • Cooling Fan Motor
  • Extension Ram
  • Lift Rams
  • Tilt Ram
  • Displacement Ram
  • Sway Ram
  • Stabiliser Rams
  • RAS Rams
  • Ram Maintenance
• Section F - Transmission
  • Applications
  • CONFIGURATION
  • Wheels and Tyres
  • Front Axles
  • Rear Axles
  • PS750 Gearbox SYSTEM
  • PS750 Mk IV Gearbox SYSTEM
  • Bevel Gearbox
  • Torque Converter
  • Transmission Oil Cooler - Liquid to Liquid
  • PS750 Gearbox
  • PS750 Mk IV Gearbox
  • Propshafts
  • Speed Sensors
• Section G - Brakes
  • Applications
  • Single Axle Service Brakes SYSTEM
  • Twin Axle Service Brakes SYSTEM
  • External Park Brake SYSTEM
  • Park Brake Calliper
  • Park Brake Disc
  • Park Brake Switch
  • Servo Exhauster Unit
  • Servo Unit, Single Axle Brakes
  • Servo Unit, Twin Axle Brakes
• Section H - Steering
  • Applications
  • Steering SYSTEM
  • Hydraulic Steering Unit
  • Priority Valve
  • Steer Mode Valve
  • Steer Rams
  • Steering Column
• Section K - Engine
  • Applications
  • Start and Stop SYSTEM
  • Cold Start Heater SYSTEM
  • Starter Motor
  • Cooling Pack
  • Coolant Expansion Tank
  • Exhaust Silencer
  • Throttle Cable
  • JCB Dieselmax
• Section M - Electronic Network
  • Applications
  • CANbus SYSTEM
  • Loadall Monitoring SYSTEM
  • Fault Code SYSTEM
  • Servicemaster SYSTEM
  • Servicemaster Tools