JCB Teletruks 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Service Manual PDF

This PDF service manual is intended for current repair and routine maintenance JCB Teletruks Models 506-36, 507-42, 509-42, 510-56, 512-56, 514-56. This service manual contains useful service information on care, spare parts and minor troubleshooting.

This service repair manual is the main operating document that must remain with the equipment throughout its life, for this you just need to print the pdf instruction and store it directly next to the equipment.

This manual and the technical specifications contained therein were prepared on the basis of the technical documentation of the manufacturer, valid on the date of signing in print.

This service workshop manual comes in PDF format and works with applications such as Adobe Acrobat Reader, Foxit Reader, etc. 

In order that you can constantly feel a sense of satisfaction while operating your JCB Teletruks, we strongly recommend that you purchase and study this instruction manual. It provides recommendations on the use of controls of equipment and various equipment, which is designed to provide convenience and comfort.

Publication No. 9813/1800-2

Models covered:
506-36,
507-42,
509-42,
510-56,
512-56,
514-56.

Note: There are different machine variants within the same model name. This happens because of market requirements, or when the machine specification changes after a period of time.

Contents:

• Section 1 - General Information
  • Applications
  • Use
  • Machine Identification
  • Torque Settings
  • Service Tools
  • Service Consumables
  • Fuel
  • Stall Speed Combinations
• Section 2 - Care and Safety
  • Safety Notices
  • General Procedures
• Section 3 - Routine Maintenance
  • Maintenance
  • Related Topics
  • Introduction 
  • Health and Safety
  • Service Schedules
  • Fluids, Lubricants and Capacities
  • Fuel
  • Prepare the Machine for Maintenance
  • Cleaning the Machine
  • Checking for Damage
  • Greasing
  • Oiling
  • Access Panels
  • Cab Heater and Air Conditioning
  • Boom
  • Brakes
  • Electrical System 
  • Engine
  • Fuel System
  • Hydraulic System 
  • Transmission
  • Tires and Wheels 
  • Wheel Alignment
  • Windshield Washer
  • Fire Extinguisher (if fitted)
• Section B - Body and Framework
  • Applications
  • Cab Heating and Ventilation SYSTEM
  • Cab Air Conditioning SYSTEM
  • Cab
  • Air Conditioning Condenser
  • Cab HV and HVAC Unit
  • Air Conditioning Binary Switch
  • Heater Valve
  • Fuel Tank
  • Engine Cover
  • Mudguards
  • Stabilisers
  • RAS SYSTEM
  • Interlock SYSTEM
  • Boom
  • RAS ECU
  • Interlock Components
• Section C - Electrics
  • Applications
  • Fuses and Relays
  • Introduction 
  • Schematics
  • Electrical Harness SYSTEM
  • Battery Charging SYSTEM
  • Alternator (C-04-02)
  • Battery
• Section E - Hydraulics
  • Applications
  • Systems and Schematics
  • Parallel Hydraulic SYSTEM (E-01-32)
  • LSP Hydraulic SYSTEM (E-01-31)
  • Parallel Circuit Operation (E-60-01)
  • Main Relief Valve (MRV)/Load Sense Relief Valve (LSRV) Operation
  • Auxiliary Relief Valve (ARV) Operation
  • Parallel Lift Operation (E-60-05)
  • Boom Pressure Balance SYSTEM
  • Universal Hydraulic Circuit Faults
  • Parallel Circuit Faults
  • Flowshare Servo Circuit Faults
  • Hydraulic SYSTEM Pressure Tests (E-61-12)
  • Pump Flow Tests - Gearpump (E-61-03)
  • Flowshare Control Valve
  • Parallel Control Valve - 2 Section
  • Parallel Control Valve - 5 Section
  • Pilot Pressure Supply Valve
  • Servo Control Valves
  • Gear pump Operation
  • Gear pump Removal and Replacement
  • Hydraulic Cooling Fan Motor - Fixed Speed
  • Extension Ram
  • Lift Rams
  • Tilt Ram
  • Displacement Ram
  • Sway Ram
  • Stabiliser Rams
  • RAS Rams
  • Ram Maintenance
  • Sway Circuit - Bleed Procedure
• Section F - Transmission
  • Applications
  • CONFIGURATION
  • Wheels and Tyres
  • Front Axles
  • Rear Axles
  • PS750 Mk IV Gearbox SYSTEM
  • Torque Converter Operation
  • Gearbox Systems FAULT FINDING
  • Flushing the Transmission Oil
  • Torque Converter Stall Tests
  • PS750 Mk IV Gearbox - Hydraulic Testing
  • Torque Converter
  • PS750 Mk IV Gearbox
  • Bevel Gearbox
  • Transmission Oil Cooler - Liquid to Liquid
  • Propshafts
• Section G - Brakes
  • Applications
  • Single Axle Service Brakes SYSTEM
  • Twin Axle Service Brakes SYSTEM
  • External Park Brake SYSTEM
  • Park Brake Calliper
  • Park Brake Disc
  • Park Brake Switch
  • Servo Exhauster Unit
  • Servo Unit, Single Axle Brakes
  • Servo Unit, Twin Axle Brakes
  • Master Cylinder
• Section H - Steering
  • Applications
  • Steering SYSTEM
  • Hydraulic Steering Unit H-02-07
  • Priority Valve
  • Manual Steer Mode SYSTEM
  • Manual Steer Mode Valve
  • Steer Rams
  • Steering Column
• Section K - Engine
  • Applications
  • Engine Start/Stop SYSTEM
  • Cold Start Heater SYSTEM
  • Starter Motor (K-04-05)
  • Cooling Pack (K-02-15)
  • Coolant Expansion Tank (K-05-06)
  • Throttle Position Sensor (TPS) (K-07-12)
  • Air Cleaner Housing
  • Exhaust Silencer (K-06-10)
  • Fuel Cooler Matrix
  • JCB EcoMax (SH, SL and DH)
• Section M - Electronic Control System
  • Applications
  • CANbus SYSTEM
  • Sub Section
  • Fault Code SYSTEM
  • Servicemaster SYSTEM
  • Servicemaster Tool Set
  • JCB EcoMax (SH,SL,DH) Engine Set Up Tool User Guide (M-05-21)
  • JCB EcoMax (SH,SL,DH) Engine Diagnostics Tool User Guide (M-05-20)
  • Cluster (LMS) Setup Tool - User Guide
  • Loadall Datalogger Tool - User Guide (M-05-12)
  • Machine Diagnostic Tool User Guide (M-05-25)
  • Immobiliser Setup Tool (M-05-15)
  • Pulse Width Modulation Theory
  • Electronic Control Unit Theory
  • Sub Section
  • Devices
  • Electronic Controllers
  • Brake System Devices
  • Sub Section
  • Engine and Fuel System Devices
  • General Control Devices
  • Sub Section
  • Sub Section
  • Sub Section
  • Sub Section
  • Stabiliser and Sway Devices
  • Sub Section
  • Sub Section
  • Harness Interconnections 
  • Device Ground Points