JCB Teletruk 527-58 Service Manual PDF

This PDF service manual is designed for serve, current repair and routine maintenance JCB Teletruk 527-58 model.

The manual is compiled in sections, the first three are numbered and contain general service information,
torque settings, and service tools. Also, these sections cover care and safety information, routine maintenance instruction, service schedules for the JCB machine.

The sections contain topics. Each topic is a self-contained set of data about a machine SYSTEM or Device. Some topics are only applicable to some machine models. Each topic contains data such as specifications, descriptions, fault finding and test procedures. Some topics contain procedures and specifications for different variants. 

This service manual is a PDF file. You can preview this manual by clicking on the link 'JCB pdf manual instant preview'. 

You can work with this PDF instruction using Adobe PDF Reader. It helps you to print this manual and use it as a handbook.

Publication No. 9813/0200-6

Models covered:
527-58

Contents:

• Section 1 - General Information
  • Applications
  • Use
  • Machine Identification
  • Torque Settings
  • Service Tools
  • Service Consumables
  • Fuel
• Section 2 - Care and Safety
  • Safety Notices
  • General Procedures
• Section 3 - Routine Maintenance
  • Applications
  • Routine Maintenance P1
  • Routine Maintenance P2
  • Routine Maintenance T4 Final
• Section B - Body and Framework
  • Applications
  • Fork Carriage
  • Cab Heating and Ventilation SYSTEM
  • Cab Air Conditioning SYSTEM
  • Longitudinal Load Moment SYSTEM
  • Cab
  • Air Conditioning Condenser - Cab Roof-Mounted
  • Air Conditioning Binary Switch
  • Cab HV and HVAC Unit
  • Heater Valve
  • Fuel Tank and Sender
  • Engine Cover
  • DEF System
  • Mudguards
  • Chassis Panels
  • Boom
  • LLMI Axle Transducer (B-18-05)
  • Longitudinal Load Moment Indicator Unit
  • Longitudinal Load Moment Control Sensors
• Section C - Electrics
  • Applications
  • Schematics
  • Schematic
  • Fuses and Relays
  • Electrical Harness SYSTEM
  • T4F Electrical Harness SYSTEM
  • Battery Charging SYSTEM
  • Alternator (C-04-01)
  • Alternator (C-04-02)
  • T4F Alternator
  • Battery
• Section E - Hydraulics
  • Applications
  • Schematics
  • LSP Electro Servo Hydraulic SYSTEM
  • LSP Circuit Operation (E-60-11)
  • Pressure Compensator Operation
  • Main Relief Valve (MRV)/Load Sense Relief Valve (LSRV)
  • Auxiliary Relief Valve (ARV) Operation
  • Parallel Lift Operation (E-60-05)
  • Smooth Ride SYSTEM (SRS) - Electro Servo
  • SRS Accumulators
  • SRS Control Devices
  • Electro Servo (LSP) Control Valve
  • Main Pump - Gear pump
  • Electro Servo Control Lever
  • Hydraulic Cooling Fan Motor - Fixed Speed
  • Variable Hydraulic Cooling Fan Control SYSTEM
  • Hydraulic Cooling Fan Motor - Variable Speed
  • Extension Ram
  • Lift Ram
  • Tilt Ram
  • Displacement Ram
  • Hydraulic Control ECU
  • Ram Maintenance
• Section F - Transmission
  • Wheels and Tyres
  • Front Axles
  • Rear Axles
  • Hydrostatic Transmission SYSTEM (S1)
  • Hydrostatic Transmission SYSTEM (S2)
  • Dual Control SYSTEM
  • Hydrostatic Drive Motor
  • Hydrostatic Drive Pump
  • Propshafts
  • Speed Sensors
  • Transmission ECU
  • Transmission Manifold
• Section G - Brakes
  • Applications
  • Non-Boosted Single Axle Service Brakes SYSTEM
• Section H - Steering
  • Applications
  • Steering SYSTEM
  • Steering Column
  • Manual Steer Mode SYSTEM
  • Auto Steer Mode SYSTEM
  • Hydraulic Steering Unit H-02-07
  • Priority Valve
  • Power Track Rod (H-07-06)
  • Manual Steer Mode Valve
  • Auto Steer Mode Valve
  • Steer Proximity Switches
• Section K - Engine
  • Applications
  • Start and Stop SYSTEM (Mechanical F.I. Engines)
  • Cold Start Heater SYSTEM
  • Engine Electrical Components
  • JCB Dieselmax (Mechanical F. I. Engines)
  • JCB EcoMax (SH and SL)
  • JCB Tier 4 Final Engine (SJ)
  • Starter Motor (K-04-04)
  • Starter Motor (K-04-05)
  • Cooling Pack (K-02-04)
  • Cooling Pack (K-02-15)
  • Coolant Expansion Tank (K-05-05)
  • Coolant Expansion Tank (K-05-06)
  • Exhaust Silencer (K-06-07)
  • Exhaust Silencer (K-06-10)
  • Air Filter Vacuum Switch
  • Throttle Pedal and Cable
  • Throttle Position Sensor (TPS) (K-07-12)
  • Hand Throttle
  • Fuel Cooler Matrix
  • Air Cleaner Housing
• Section M - Electronic Data Systems
  • CANbus SYSTEM (M-01-03)
  • CANbus SYSTEM (M-01-07)
  • Loadall Monitoring SYSTEM
  • Display SYSTEM
  • General Control Devices
  • Fault Code SYSTEM
  • Servicemaster SYSTEM
  • Servicemaster Tool Set (M-04-06)
  • JCB DieselMax (4.4L Tier 3 SE) Diagnostic Tool - User Guide
  • JCB DieselMax (4.4L Tier 3 SE) Engine Setup Tool - User Guide
  • Cluster (LMS) Setup Tool - User Guide
  • Loadall Datalogger Tool - User Guide (M-05-12)
  • Loadall Machine Diagnostics Tool - User Guide (M-05-13)
  • Boom Angle Sensor Calibration Tool - User Guide (M-05-14)
  • Immobiliser Diagnostics Tool (M-05-17)
  • Immobiliser Setup Tool (M-05-15)
  • Servicemaster Tool Set (M-04-08)
  • JCB EcoMax (SH,SL,DH) Engine Diagnostics Tool User Guide (M-05-20)
  • JCB EcoMax (SH,SL,DH) Engine Set Up Tool User Guide (M-05-21)
  • Cluster Set Up Tool User Guide (M-05-23)
  • Machine Diagnostic Tool User Guide (M-05-25)
  • Electronic Control Unit Theory
  • Pulse Width Modulation Theory
  • Immobiliser ECU