JCB Side Engine Loadalls 526, 531, 533, 535, 536, 541 Series Service Manual PDF

This PDF service manual will be useful to users of JCB Side Engine Loadalls for troubleshooting and preventing breakdowns.

Safety is a very important stage in the work with any equipment, so in this service manual, the issue of safety highlighted a whole section of 'Care & Safety', which includes warnings and cautions related to aspects of repair, maintenance, etc. procedures.
After reviewing the service repair manual you will find a lot of general repair information on torque settings and service tools, as well as current service information, such as maintenance schedules and recommended lubricants for the entire machine, etc.

Working with the manual is very simple since this is the PDF file, which is presented in the form of a book, which is divided into sections, the content of which, technical data, circuit descriptions, operational descriptions, and other information are inserted at the beginning of each section in alphabetical order.

For convenience, you can print the manual and use it as a book right in the workshop, or work with it on your computer/laptop using the Adobe PDF Reader application (or any other PDF reader).

Publication No. 9803/3760-07

Models covered:
531-70, 531-T70
535-95, 535-T95
536-60, 536-70, 536-T60, 536-T70
541-70, 541-T70
533-105
526-56

Contents:

• Section 1 - General Information
  • Applications
  • Use
  • Machine Identification
  • Torque Settings
  • Service Tools
  • Service Consumables
  • Fuel
  • Stall Speed Combinations
• Section 2 - Care and Safety
  • Safety Notices
  • General Procedures
• Section 3 - Routine Maintenance
  • Introduction
  • Service Schedules - Machines with SD and SF Engines
  • Service Schedules - Machines with SE Engines
  • Fluids, Lubricants and Capacities
  • Cleaning the Machine
  • Inspection
  • Seat
  • ROPS/FOPS (and OECD) Structure
  • Greasing
  • Heater and Air Conditioning
  • Brakes
  • Electrical System
  • Engine
  • Engine Air Filter
  • Fuel System
  • Hydraulic System
  • Transmission
  • Tyres and Wheels
  • Wear Pads
  • Windscreen Washer
  • Access Panels
  • Fire Extinguisher (if fitted)
• Section B - Body and Framework
  • Applications
  • Fork Carriage
  • Cab Heating and Ventilation SYSTEM
  • Cab Air Conditioning SYSTEM
  • Load Moment Indicator (LMI) SYSTEM
  • Longitudinal Load Moment SYSTEM
  • Cab
  • Air Conditioning Condenser - Cooling Pack Mounted
  • Air Conditioning Condenser - Cab Roof-Mounted
  • Cab HV and HVAC Unit
  • Air Conditioning Binary Switch
  • Heater Valve
  • Fuel Tank
  • Chassis Panels
  • Boom
  • Hydraulic Tank
  • LMI Axle Transducer
  • Stabilisers
  • Longitudinal Load Moment Indicator Unit
• Section C - Electrics
  • Applications
  • Fuses and Relays
  • Schematics
  • Electrical Harness SYSTEM
  • Battery Charging SYSTEM
  • Alternator
  • Battery
  • Machine Control ECU (S1)
  • Machine Control ECU (S2)
• Section E - Hydraulics
  • Applications
  • Systems and Schematics
  • Parallel Hydraulic SYSTEM
  • LSP Gearpump Hydraulic SYSTEM
  • LSP Variflow Hydraulic SYSTEM
  • LSP Electro Servo Hydraulic SYSTEM (S1)
  • Auxiliary Relief Valve (ARV) Operation
  • Main Relief Valve (MRV)/Load Sense Relief Valve (LSRV) Operation
  • Pressure Compensator Operation
  • Parallel Lift Operation (E-60-05)
  • Boom Pressure Balance SYSTEM
  • Universal Hydraulic Circuit Faults
  • Parallel Circuit Faults
  • LSP Electro Servo Circuit Faults
  • LSP Electro Servo Hydraulic SYSTEM (S2)
  • Servo Parallel Hydraulic SYSTEM
  • Smooth Ride SYSTEM (SRS) - Parallel
  • Smooth Ride SYSTEM (SRS) - LSP
  • Smooth Ride SYSTEM (SRS) (S1) - Electro Servo
  • Smooth Ride SYSTEM (SRS) (S2) - Electro Servo
  • Smooth Ride SYSTEM (SRS) - Servo Parallel
  • Parallel Control Valve - 4 Section
  • Parallel Control Valve - 6 Section
  • Ploughshare (LSP) Control Valve
  • Electro Servo (LSP) Control Valve (S1)
  • Servo Parallel Control Valve
  • Unloader Valve
  • Servo Pilot Valve
  • Servo Pilot Pressure Supply Valve (S1)
  • Servo Pilot Pressure Supply Valve (S2)
  • Pilot Manifold Block
  • Main Pump - Variflow
  • Main Pump - Gear pump
  • Cooling Fan Motor
  • Control Lever - Electro Servo (S1)
  • Control Lever - Electro Servo (S2)
  • Control Lever - Servo Parallel
  • Extension Ram
  • Lift Rams
  • Tilt Ram
  • Displacement Ram
  • Sway Ram
  • Stabiliser Rams
  • Ram Maintenance
  • Sway/Fan Changeover Valve
• Section F - Transmission
  • Applications
  • CONFIGURATION
  • Wheels and Tyres
  • Front Axles
  • Rear Axles
  • PS750 Gearbox SYSTEM
  • PS750 Mk IV Gearbox SYSTEM
  • PS764 Gearbox SYSTEM
  • PS766 Gearbox SYSTEM (ECU 2.3)
  • SS700 Gearbox SYSTEM
  • Torque Converter Lock Up SYSTEM
  • Dual Control SYSTEM (S1)
  • Dual Control SYSTEM (S2)
  • Dual Control SYSTEM (S3)
  • ShiftMaster ECU
  • PS750 Gearbox
  • PS750 Mk IV Gearbox
  • PS760 Gearbox
  • SS700 Gearbox
  • Bevel Gearbox
  • Torque Converter
  • Transmission Oil Cooler - Liquid to Liquid
  • Transmission Oil Cooler - Air Blast
  • Propshafts
  • Transmission Speed Sensor
  • Engine Speed Sensor
  • Speedometer
  • Cableshift
• Section G - Brakes
  • Applications
  • Single Axle Service Brakes SYSTEM
  • External Park Brake SYSTEM
  • Internal Park Brake SYSTEM
  • Park Brake Calliper
  • Park Brake Disc
  • Park Brake Switch
  • Servo Exhauster Unit
  • Servo Unit, Single Axle Brakes
  • Master Cylinder
  • Fluid Reservoir
• Section H - Steering
  • Applications
  • Steering SYSTEM
  • Manual Steer Mode SYSTEM
  • Auto Steer Mode SYSTEM
  • Hydraulic Steering Unit
  • Priority Valve
  • Power Track Rod
  • Steering Column
  • Manual Steer Mode Valve
  • Auto Steer Mode Valve
• Section K - Engine
  • Applications
  • Start and Stop SYSTEM (Mechanical F.I. Engines)
  • Start and Stop SYSTEM (Electronic F.I. Engines)
  • Cold Start Heater SYSTEM
  • Starter Motor
  • Cooling Pack (Non-Intercooled)
  • Cooling Pack (Intercooled Mechanical F.I. Engines)
  • Cooling Pack (Electronic F. I. Engines)
  • Coolant Expansion Tank (K-05-05)
  • Air Filter Vacuum Switch
  • Throttle Pedal and Cable
  • Throttle Position Sensor (TPS)
  • Exhaust Silencer
  • JCB Dieselmax (Mechanical F. I. Engines)
  • JCB Dieselmax (Electronic F. I. Engines)
• Section M - Electronic Data Systems
  • Applications
  • CANbus SYSTEM
  • Loadall Monitoring SYSTEM
  • Fault Code SYSTEM
  • Servicemaster SYSTEM
  • Servicemaster Tool Set
  • Pulse Width Modulation Theory
  • Electronic Control Unit Theory