This PDF service manual is intended for serve, repair, overhauls and maintains JCB Side Engine Loadalls models as listed below. This service manual will become necessary for your assistants in the current maintenance, ongoing repair work, as well as with the daily operation of the JCB Side Engine Loadalls.
The service repair manual is a source of detailed service information, contains lots of care and safety instructions for working with the equipment. Follow the milestone instructions and directions that are presented in the manual and the productivity of your equipment will be at the maximum.
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Publication No. 9813-1500-3
Models covered:
535-95 TBA
536-60 TBA
541-70 TBA
533-105 TBA
536-70 TBA
526-56 TBA
550-80 TBA
531-T70 TBA
541-T70 TBA
536-T60 TBA
535-T95 TBA
536-T70 TBA
550-T80 TBA
Note: For full details of machine identification refer to Section 1 - Machine Identification.
Contents:
- Section 1 - General Information
- Applications
- Use
- Machine Identification
- Torque Settings
- Service Tools
- Service Consumables
- Fuel
- Stall Speed Combinations
- Section 2 - Care and Safety
- Safety Notices
- General Procedures
- Section 3 - Routine Maintenance
- Section B - Body and Framework
- Applications
- Fork Carriage
- Cab Heating and Ventilation SYSTEM
- Cab Air Conditioning SYSTEM
- Longitudinal Load Moment SYSTEM (B-19-12)
- Longitudinal Load Moment SYSTEM (B-19-14)
- Fault Finding and Testing - LLMI
- Fault Finding and Testing - LLMC
- Cab
- Air Conditioning Condenser - Cooling Pack Mounted
- Air Conditioning Condenser - Cab Roof Mounted
- Cab HV and HVAC Unit
- Air Conditioning Binary Switch
- Heater Valve
- Fuel Tank
- Engine Cover
- Valve Block Covers
- Mudguards
- Chaff Guards
- Stabilisers
- Boom
- Hydraulic Tank
- Clean Air Kit SYSTEM
- Cab Side Cover
- Section C - Electrics
- Applications
- Fuses and Relays
- Schematics
- Electrical Harness SYSTEM
- Battery Charging SYSTEM
- Alternator (C-04-02)
- Battery
- Section E - Hydraulics
- Applications
- Systems and Schematics
- Parallel Hydraulic SYSTEM (E-01-29)
- LSP Electro Servo Hydraulic SYSTEM (E-01-26)
- LSP Electro Servo Hydraulic SYSTEM (E-01-27)
- LSP Electro Servo Hydraulic SYSTEM (E-01-30)
- Parallel Circuit Operation (E-60-01)
- LSP Circuit Operation (E-60-02)
- LSP Circuit Operation (E-60-11)
- Main Relief Valve (MRV)/Load Sense Relief Valve (LSRV)
- Auxiliary Relief Valve (ARV) Operation
- Parallel Lift Operation (E-60-05)
- Pressure Compensator Operation
- Electronic Proportional Control Operation
- Smooth Ride SYSTEM (SRS) - Parallel/Electro Servo (E-05-10)
- Smooth Ride SYSTEM (SRS) - Electro Servo (E-05-11)
- SRS Accumulators
- Boom Pressure Balance SYSTEM
- Universal Hydraulic Circuit Faults
- Parallel Circuit Faults
- LSP Electro Servo Circuit Faults
- Parallel SYSTEM Pressure Tests (E-61-05)
- Variflow LSP SYSTEM Pressure Tests (E-61-04)
- LSP SYSTEM Pressure Tests (E-61-07)
- Pump Flow Tests - Gearpump (E-61-03)
- Parallel Control Valve - 4 Section
- Parallel Control Valve - 6 Section
- Electro Servo Control Valve (E-06-34)
- Electro Servo Control Valve (E-06-33)
- Electro Servo Control Valve (E-06-35)
- Pilot Pressure Supply Valve (E-10-16)
- Pilot Pressure Supply Valve (E-10-17)
- Pilot Pressure Supply Valve (E-10-18)
- Flushing Valve (E-35-16)
- Sway/Fan Changeover Valve
- Gearpump Operation
- Gearpump Removal and Replacement
- Variable Pump Operation
- Variflow Pump Removal and Replacement
- Hydraulic Cooling Fan Motor - Fixed Speed
- Variable Hydraulic Cooling Fan Control SYSTEM
- Hydraulic Cooling Fan Motor - Variable Speed
- Electro Servo Control Lever
- Parallel Single Lever Control Lever
- Hydraulic Oil Cooler By-Pass SYSTEM
- Hydraulic Oil Cooler By-Pass Valve
- Hydraulic Oil Cooler
- Internal Hydraulic Tank Filter
- Extension Ram
- Lift Rams
- Tilt Ram
- Displacement Ram
- Sway Ram
- Stabiliser Ram
- Ram Maintenance
- 3 Stage Boom - Extend Circuit - Bleed Procedure
- Tilt Circuit - Bleed Procedure
- Sway Circuit - Bleed Procedure
- Section F - Transmission
- Applications
- CONFIGURATION
- Wheels and Tyres
- Front Axles (F-03-08)
- Front Axles (F-03-09)
- Rear Axles (F-04-08)
- Rear Axles (F-04-09)
- PS750 Mk IV Gearbox SYSTEM
- PS764 Gearbox SYSTEM
- PS766 Gearbox SYSTEM
- SS700 Gearbox SYSTEM
- PS750 Mk IV Hydraulic Operation
- PS760 Gearbox Hydraulic Operation
- SS700 Gearbox Hydraulic Operation
- Torque Converter Operation
- Gearbox Systems FAULT FINDING
- PS766 Torque Converter Lock Up SYSTEM
- Flushing the Transmission Oil
- Torque Converter Stall Tests
- PS750 Mk IV Gearbox - Hydraulic Testing
- PS760 Gearbox - Hydraulic Testing
- SS700 Gearbox - Hydraulic Testing
- Torque Converter
- PS750 Mk IV Gearbox
- PS760 Gearbox
- SS700 Gearbox
- SS700 Cableshift
- Bevel Gearbox
- Transmission Oil Cooler - Liquid to Liquid
- Transmission Oil Cooler - Air Blast
- Propshafts (F-10-06)
- Propshafts (F-10-05)
- Transmission Dump - Brake Pedal
- Section G - Brakes
- Applications
- Single Axle Service Brakes SYSTEM
- Power Brake SYSTEM
- External Park Brake SYSTEM
- Internal Park Brake SYSTEM
- Park Brake Calliper
- Park Brake Disc
- Park Brake Switch
- Servo Exhauster Unit
- Servo Unit, Single Axle Brakes
- Master Cylinder
- Fluid Reservoir
- Power Brake Valve
- Power Brake Accumulator
- Power Brake Charge Valve
- Section H - Steering
- Applications
- Steering SYSTEM
- Manual Steer Mode SYSTEM
- Auto Steer Mode SYSTEM
- Hydraulic Steering Unit H-02-07
- Hydraulic Steering Unit (H-02-08)
- Priority Valve
- Power Track Rod (H-07-06)
- Power Track Rod (H-07-07)
- Steering Column
- Manual Steer Mode Valve
- Auto Steer Mode Valve
- Steer Proximity Switches
- Section K - Engine
- Applications
- Engine Start/Stop SYSTEM
- Cold Start Heater SYSTEM
- Starter Motor (K-04-05)
- Cooling Pack (K-02-15)
- Coolant Expansion Tank (K-05-06)
- Throttle Position Sensor (TPS) (K-07-12)
- Air Cleaner Housing
- Exhaust Silencer (K-06-10)
- Fuel Cooler Matrix
- JCB EcoMax (SH, SL and DH)
- Section M - Electronic Control Systems
- Applications
- CANbus SYSTEM (M-01-07)
- Sub Section
- Fault Code SYSTEM
- Servicemaster SYSTEM
- Servicemaster Tool Set (M-04-08)
- Machine Diagnostic Tool User Guide (M-05-25)
- Cluster Set Up Tool User Guide (M-05-23)
- IFM Transmission Diagnostic Tool User Guide
- JCB EcoMax (SH,SL,DH) Engine Set Up Tool User Guide (M-05-21)
- JCB EcoMax (SH,SL,DH) Engine Diagnostics Tool User Guide (M-05-20)
- Boom Angle Sensor Calibration Tool - User Guide (M-05-14)
- Loadall Datalogger Tool - User Guide (M-05-12)
- Immobiliser Setup Tool (M-05-15)
- Immobiliser Diagnostics Tool (M-05-17)
- Pulse Width Modulation Theory
- Electronic Control Unit Theory
- Sub Section
- Devices
- Electronic Controllers
- Brake System Devices
- Cooling Fan Devices
- Engine and Fuel System Devices
- General Control Devices
- Main Hydraulic Control Devices
- HVAC Devices
- Boom/Chassis Sensor Devices
- SRS Devices
- Stabiliser and Sway Devices
- Steer Mode Devices
- Transmission Devices
- Harness Interconnections
- Device Ground Points
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