JCB Mini Excavators 8027Z, 8032Z Service Manual PDF

This PDF service manual covers lots of service repair information that helps you to complete knowledge of workshop practice, safety procedures and general techniques associated with the maintenance and repair of JCB Mini Excavators 8027Z, 8032Z. 

The manual is compiled in sections and subsections, that are numbered and alphabetically They are inserted at the beginning of each alphabetically coded section. These sections contain general service information, care and safety instructions, lots of pictures and circuits, technical data, overhaul instructions, etc.

This workshop manual helps you to step-by-step through the tasks of learning how to use the machine. Also, it includes a certain amount of operating safety information. 

This manual is an electronic PDF book. It does not require any installation (INSTANT DOWNLOAD). We recommend working with application Adobe PDF Reader because it guarantees that all pictures and pages will be readable and printable.

Publication No. 9803/9300 Issue 1

Models covered:
8027Z,
8032Z.

Contents:

• Section 1 - General Information
  • Identifying your Machine
  • Preparation for Storage 
  • Preparation after Storage
  • Operation
  • Introduction
  • Before Entering the Cab
  • Machine Walk Round Inspection
  • Entering/Exiting the Cab
  • Cab
  • Opening and Closing the Door
  • Opening the Windscreen
  • Opening the Side Window
  • Heater Controls
  • Seat Control
  • Seat Belt
  • Engine and Track Controls, Switches and Instruments
  • Dozer Controls
  • Excavator Controls
  • Refueling the Machine
  • Before Starting the Engine
  • Starting the Engine
  • Jump-Starting the Engine
  • Cold Climate Warm-Up
  • Operating in High Temperatures
  • Operating in Low Temperatures
  • Stopping and Parking the Machine
  • Preparing for Site Travel
  • Getting the Machine Moving
  • Working with the Dozer
  • Working with the Excavator
  • Lifting (Craning) Regulations and Safe Working Loads
  • Using the Attachments and Site Safety
  • Using the Attachments
• Section 2 - Care and Safety
  • Safety Notices
  • General Safety
  • Operating Safety
  • Maintenance Safety
• Section 3 - Routine Maintenance
  • Fluids, Lubricants, Capacities, and Specifications
  • Torque Settings
  • Table of Important Torque Settings
  • Hydraulic Fittings and Torque Settings
  • Fuel System
  • Bleeding the System
  • Coolant Mixtures
  • Service Schedules
  • Greasing
  • Hydraulic Fluid Level
  • Track Gearbox
  • Tracks and Running Gear
• Section A - Attachments
  • General Description
  • Options
• Section B - Body and Framework
  • General Description
  • Bucket Ram Pivot and Linkage
  • Dipper
  • Boom
  • Slew Ring
  • Kingpost
  • Glazing
• Section C - Electrics
  • Technical Data
  • Battery
  • Fan Belt
  • Alternator
  • Starter Motor
  • Beacon
  • Circuit Diagram 
  • Wiring Harnesses
  • * Harness Connections
• Section D - Controls
  • Servo Hand Controllers
• Section E - Hydraulics
  • Technical Data
  • Hydraulic Circuit (Schematic)
  • Hydraulic System
  • Hydraulic Pump
  • Track Motor
  • Slew Motor
  • Hydraulic Pump
  • Hose and Pipe Connections
  • Control Valve
  • Valves
  • Pressure Testing
  • Boom, Dipper and Bucket rams
  • Dozer ram
  • Swing ram
  • Rams
  • Rotary Coupling
  • Hydraulic Oil Cooler
• Section F - Gearboxes
  • Technical Data
  • General Description
  • Track Gearbox
  • Slew Gearbox
• Section J - Track and Running Gear
  • General Description
  • Tracks
  • Track Rollers
  • Track Idler and Recoil Unit
  • Driven Sprocket
  • Track Roller Metallic Face Seals
• Section K - Engine
  • Technical Data
  • For Routine Maintenance (see Section 3)