JCB Mini Excavators 802, 802.4, 802 Super Service Manual PDF

For proper and proper maintenance and operation of JCB Mini Excavators, you need to purchase this Service Manual. This electronic guide is intended to serve and repair JCB Mini Excavators 802, 802.4, 802 Super. The whole service information and repair instructions contained in this service manual, are very important.

Models covered:
802,
802.4,
802 Super.

Contents:

• Section 1 - General Information
  • Identification
  • Storing the machine
  • ROPS, TOPS and FOGS
  • Introduction
  • Before entering the cab
  • Entering/exiting the cab
  • Cab 
  • Opening the windscreen
  • Opening the side screen
  • Heater controls
  • Seat
  • Seat belt (when fitted)
  • Engine and track controls, Switches and instruments
  • Dozer controls
  • Excavator controls
  • Refuelling the machine
  • Before starting the engine
  • Starting the engine 
  • Jump starting the engine
  • Cold climate warm-up
  • Operating in high/low temperatures
  • Stopping and parking the machine
  • Preparing for road/site travel
  • Getting the machine moving
  • Working with the dozer
  • Working with the excavator
  • Using the attachments and site safety 7 - 5
  • Moving a disabled machine
  • Transporting the machine
  • Service Tools
  • Sealing and Retaining Compounds
  • Securing for Transport
• Section 2 - Care & Safety
  • Safety Notices
  • General Safety
  • Operating Safety
  • Maintenance Safety
• Section 3 - Routine Maintenance
  • Lubricants and Capacities
  • Engine Lubrication Chart
  • Lubricants - Health and Safety
  • Torque Settings
  • Hydraulic Fittings and Torque Settings
  • Service Schedule
  • Greasing 
  • Fuel System 
  • Cooling System
  • Oil Filter
  • Air Filter
  • Hydraulic Filter
  • Track Gearbox
  • Battery
• Section A - Attachments
  • Available Attachments
  • Buckets
  • Quick hitch
  • Hydraulic Attachment Circuits
  • Single Acting Hydraulic Circuit
  • Double Acting Hydraulic Circuit
  • Hydraulic Breakers
  • Hydraulic Tool Kit
• Section B - Body & Framework
  • General Description
  • Bucket Ram Pivot and Linkage
  • Dipper
  • Boom
  • Kingpost
  • Slew ring
  • Cab floorplates
  • Seat and Control pods
  • Cab
  • Engine cover
• Section C - Electrics
  • Technical Data
  • Battery
  • Alternator
  • Starter Motor
  • Beacon
  • Schematic Diagrams
  • Harness Data
• Section D - Controls
  • *Excavator and Dozer Levers
  • Servo Hand Controllers - 802
  • Servo Hand Controllers - 802.4
  • Auxiliary pedal and Cable
• Section E - Hydraulics
  • Technical Data 
  • Hydraulic Circuit
  • Servo Circuit
  • Hydraulic Pump
  • Track Motor
  • Slew Motor
  • Fault Finding 
  • Control Valve
  • Main Relief Valve
  • Auxiliary Relief Valve
  • Rams
  • Rotary Coupling
  • Pressure Testing
• Section F - Gearboxes
  • Technical Data
  • General Description
  • Track Gearbox
  • *Slew Motor/Gearbox
  • 802 to M732356
  • 802.4 to M732449
  • *Slew Motor/Gearbox
  • 802 M732357 to M732449
  • 802.4 M732450 on
• Section J - Track & Running Gear
  • General Description 
  • Tracks 
  • Track Rollers
  • Idler & Recoil Unit
  • Track Gearbox Sprocket
• Section L - Engine
  • Technical Data
  • Oil Pressure Relief Valve - Removal & Replacement
  • Oil Sump, Suction Pipe & Strainer
  • Fuel Lift Pump
  • Fuel Injection Pump Assembly
  • Fuel Injection Timing - Checking & Adjusting
  • Fuel Injectors & Fuel Pipe Assembly
  • Fuel System - Bleeding
  • Water Pump/Thermostat Housing Assemblies
  • Alternator - Removal & Replacement
  • Starter Motor - Removal & Replacement
  • Engine - Removal & Replacement
  • Cylinder Head - Removal, Inspection & Replacement
  • Piston & Connecting Rods
  • Timing Gear Case - Removal & Replacement
  • Idler Gear & Oil Pump Assembly
  • Crankshaft Assembly & Tachometer Drive
  • Crankshaft

Examine the contents of the service manual very carefully. Look at the screenshots, and study the list of 'Contents. Maintenance and care is the only way this technic can meet the requirements for it. This comprehensive manual is suitable for professional technicians and novice mechanics alike.

Features of the Manual
Format: PDF
Language: English
Pages: 293
Compatible with all versions of Windows, Mac, Linux, iPhone, iPad, and AndroidThe factory file includes general information, care and safety rules, technical maintenance, hydraulics, engine section, and high-quality illustrations to help you perform routine and preventive maintenance effectively.

FAQs
How do I download the manual?

Making sure that the service manual fits you and your technique, you can very quickly and easily purchase it. Click the 'BUY NOW' button and follow the simple instructions. Further, after payment, you will receive a link to download the manual. Please check your spam/junk folder if you don't see it in your inbox.

Is the manual printable?
Yes, all pages are printable.

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