JCB Micro, Micro Plus, 8008, 8010 Excavators Service Manual PDF

Your machine has been designed and built to give maximum performance, economy, and ease of use under a wide variety of operating conditions. To maintain this condition and ensure uninterrupted operation of JCB excavators, you should purchase this service manual.

This service manual gives full details of the service requirements necessary to maintain JCB excavators at peak efficiency, following models Micro, Micro Plus, 8008, 8010.

The service manual contains repair information, dismantle and assemble instructions, care, and safety information that help to serve and repair your machine correctly.

This repair manual covers 11 sections, which contain subsections with useful service information. Sections contents technical data, circuit descriptions, operation descriptions, lots of pictures and charts.

This manual provides service information for the following models in the JCB machine range:
– Micro from serial number M1148300
– Micro Tier 3 from serial number M1149553
– Micro Plus from serial number M1007000
– Micro Plus Tier 3 from serial number M1007129
– Micro 8008 from serial number M1239500
– Micro 8010 from serial number M1149553

Publication No. 9803/9310-5

Contents:

• Section 1 - General Information
  • Introduction
  • Torque Settings
  • Consumables
  • Terms and Definitions
• Section 2 - Care and Safety
  • Safety Notices
  • Important Information 
  • Safety Check List 
  • Safety Decals
• Section 3 - Routine Maintenance
  • Service Requirements 
  • Health and Safety 
  • Service Schedules 
  • Fluids, Lubricants, and Capacities 
  • Tools 
  • Prepare the Machine for Maintenance 
  • Cleaning the Machine 
  • Checking for Damage 
  • Greasing 
  • Access Panels 
  • Electrical System 
  • Engine 
  • Fuel System
  • Hydraulic System 
  • Tracks and Running Gear
• Section A - Attachments
  • Available Attachments
  • Buckets
  • Auxiliary Hydraulics
• Section B - Body and Framework
  • Upper Structure
  • Bucket Ram Pivot and Linkage
  • Dipper
  • Boom
  • Kingpost
  • Dozer Blade
  • Counterweight
  • Fuel Tank
  • Hydraulic Tank
  • TOPS Frame
• Section C - Electrics
  • Technical Data
  • Starter
  • Service Procedures
  • Harness Data
  • Fan Belt
  • Circuit Diagrams
  • Alternator
  • Test Methods
• Section D - Controls
  • Controls General
  • Valve Control Rods
• Section E - Hydraulics
  • Technical Data
  • Machine Cycle Times
  • Service Procedures
  • Operation Description
  • Circuit Diagrams
  • Hydraulic System
  • Hydraulic Pump
  • Control Valve
  • Pressure Testing
  • Track Motors
  • Slew Motor
  • Rams
  • Rotary Coupling
  • Couplings
• Section F - Transmission
  • Track Gearboxes
• Section J - Track and Running Gear
  • General
  • Tracks
  • Track Rollers - Micro Plus
  • Idler and Recoil Unit - Micro Plus
• Section K - Engine
  • Technical Data