JCB JS200 Series Tracked Excavators T4, T2 Engines Service Manual PDF

Before you start using the product, you have to know how the product operates, serves and repairs. The service and repair manual will help you with these questions.

This service manual is intended for serve and maintains JCB Tracked Excavators JS200 Series with T4, T2 Engines.

The manual is compiled in sections, that are numbered and contain general repair information, torque settings, service tools, circuit descriptions, lots of pictures and diagrams, routine maintenance instructions.
This service manual includes very important section - "Operator's Manual". Refer to this section when necessary for information about the main machine components and controls. Refer also to the safety and daily / weekly maintenance
information. This operator's manual is arranged to give you a good understanding of the product and its safe operation. It also contains maintenance and technical data.

The workshop manual is an electronic PDF book. We recommend using Adobe PDF Reader when you work with PDF files. This application will help you to be sure that all images/graphics will display correctly. You can print this document and use it as a book.

Publication Numbers:
Service Manual - 9813/3200-03
Operator's Manual - 9821/9967 - ISSUE 1

Models covered:
JS115 from 02424001 to 02424600
JS130 from 02424001 to 02424600
JS145 from 02424001 to 02424600
JS160 from 02424601 to 02424850
JS180 from 02424601 to 02424850
JS190 from 02424601 to 02424850
JS200 from 02424851 to 02425350
JS210 from 02424851 to 02425350
JS220 from 02424851 to 02425350
JS235 from 02424851 to 02425350

Contents:

• Section 1 - General Information
  • Introduction
  • Safety
  • Use
  • General Procedures
  • Service Consumables
  • Torque Settings
  • Service Tools
• Section 2 - Operator’s Manual
  • Introduction
  • About the Product
  • Operation
  • Attachments
  • Preservation and Storage
  • Maintenance
  • Technical Data
• Section B - Body and Framework
  • Technical Data
  • Basic Operation
  • Fault Finding
  • Service Procedures
  • Cab Structure 
  • Routine Maintenance Procedures
• Section C - Electrics
  • Overview and Schematics
  • Battery
  • Fuses and Relays
  • Harness Systems
  • ECUs and CANbus
  • Engine and Power Control
  • Hydraulic Systems Control
  • Cab Systems and Lighting
  • Machine Diagnostic Modes
  • Time to Next Service Display
  • Fault Code SYSTEM
  • Servicemaster SYSTEM
  • Servicemaster Tools Set
  • Routine Maintenance Procedures
• Section E - Hydraulics
  • Technical Data
  • Basic System Operation
  • Circuit Descriptions
  • Main Control Valve
  • Hydraulic Pump/Regulator
  • Remote Control Valve (Hand Control)
  • Travel Padal Valve
  • Shuttle Valve (S1)
  • Shuttle Valve T4f (S2)
  • 8 Station Solenoid Valve
  • 8 Station Solenoid Valve (T4f engines)
  • Cushion Valve
  • Slew Motor
  • Slew Motor and Gearbox
  • Rotary Coupling
  • Hydraulic Rams
  • Service Procedure
  • Fault Finding
  • Routine Maintenance Procedures
• Section F - Transmission
  • Technical Data
  • Fault Finding
  • Track Motor
  • Track Gearbox
  • Routine Maintenance Procedures
• Section J - Track and Running Gear
  • Technical Data
  • Idler Wheel and Recoil Unit
  • Idler Wheel
  • Recoil Unit
  • Grease Cylinder
  • Drive Sprocket
  • Top Roller
  • Bottom Roller
  • Routine Maintenance Procedures
• Section K - Engine
  • Technical Data
  • JCB Ecomax and Dieselmax Engine
  • SCR Systems
  • Routine Maintenance Procedures