JCB JS 200 Series Tracked Excavators Service Manual PDF

This service manual covers detailed service and repair information, such as torque settings and service tools for JCB Tracked Excavators JS200 Series.

To operate the machine safely you must know the machine and have the skill to use it. The operator' manual, which is the main part of this service manual, will give you these skills and knowledge. The section 'Operator's Manual' contains necessary information about the main machine components and controls. Refer also to the safety and daily / weekly maintenance information.

Each section of this workshop manual contains data such as technical data, circuit descriptions, fault finding, and test procedures, etc.
Some sections contain procedures and specifications for different variants. 

The illustrations in this repair manual are for guidance only. Where the machines are different, the text and or the illustration will specify.

This service manual comes in the PDF format. We recommend using Adobe PDF Reader when you work with PDF files. This application will help you to be sure that all images/graphics will display correctly.

Publication No. 9813/5550-1

Models covered:
JS200 from 02412201
JS210 from 02412401
JS220 from 02412801
JS230 from 02413001
JS370 from 02413401 to 02413600

Contents:

• Section 1 - General Information
  • Introduction
  • Safety
  • Use
  • General Procedures
  • Service Consumables
  • Standard Torque Settings
  • Service Tools
• Section 2 - Operator’s Manual
  • Introduction
  • About the Product
  • Operation
  • Attachments
  • Preservation and Storage
  • Maintenance
  • Technical Data
• Section B - Body and Framework
  • Technical Data
  • Basic Operation
  • Fault Finding
  • Service Procedures
  • Cab Structure 
  • Routine Maintenance Procedures
• Section C - Electrics
  • Overview and Schematics
  • Battery
  • Fuses and Relays
  • Harness Systems
  • ECUs and CANbus
  • Engine and Power Control
  • Hydraulic Systems Control
  • Machine Diagnostic Modes
  • Fault Code SYSTEM
• Section E - Hydraulics
  • Technical Data
  • Basic System Operation
  • Circuit Descriptions
  • Main Control Valve
  • Hydraulic Pump/Regulator
  • Remote Control Valve (Hand Control)
  • Travel Padal Valve
  • Shuttle Valve
  • 8 Station Solenoid Valve
  • Cushion Valve
  • Slew Motor
  • Slew Motor and Gearbox
  • Rotary Coupling
  • Hydraulic Rams
  • Service Procedure
  • Fault Finding
  • Routine Maintenance Procedures
• Section F - Transmission
  • Technical Data
  • Fault Finding
  • Track Motor
  • Track Gearbox
  • Routine Maintenance Procedures
• Section J - Track and Running Gear
  • Technical Data
  • Idler Wheel and Recoil Unit
  • Idler Wheel
  • Recoil Unit
  • Grease Cylinder
  • Drive Sprocket
  • Top Roller
  • Bottom Roller
  • Routine Maintenance Procedures
• Section K - Engine
  • Technical Data
  • JCB Ecomax and Dieselmax Engine
  • Routine Maintenance Procedures