JCB Hammermaster Rockbreakers HM Series Service Manual PDF

This service manual deals with the Hammermaster 160, 160Q, 160R, 260, 260L, 260LQ, 360, 360Q, 360-70, 460-110, 560, 660, 760, 860, 960, 570, 670 and 770 Rockbreakers. All repair and service instructions in this manual are designed to be carried out with the Hammermaster removed from the carrier, with the assembly in a vertical position and the removal of the tool.

Publication No. 9803/1300

Models:
HM 60/110, 70, 100/115, 160-960, 570-770, 550, 850, 1050, 1150, 1350, 1450, 1750, 2350, 2950, 3850, 3950

Contents:

Section 1 - General Information & Safety

Hammermaster Identification
Torque Settings
Service Tools
Nord-Lock Washers
Accumulator Charging
Safety Notices
General Safety
Operating Safety
Maintenance Safety
Safety Decals
Lubricants - Health and Safety

Section 2 - Routine Maintenance

Lubricants
Service Schedules
Greasing
Side Plates (Hammermasters 160/160Q/160R/260/260L/260LQ/360/360Q/360-70/460-110)
Hanger Bracket (Hammermasters 550, 560 to 960 and 570 to 770)
Lower Tool Bushing and Tools
Lower Tool Bushing
Hydraulic Pressure Testing
Wear Limits for Thrust Rings
Maximum Distance between Wear Plates
Wear Limits for Buffers
Accumulator Shield Plugs

Section 3 - Servicing - 260 Range

Technical Data
General
Sideplates
Swivel Couplings
Low Pressure Accumulator
High Pressure Accumulator
Accumulator Charging
Pressure Adjusting Valve
Dismantling and Inspecting the Hammermaster
Assembling the Hammermaster
Fault Finding

Section 4 - Servicing - 360 Range

Technical Data
General
Side Plates
Swivel Couplings
Accumulator
Pressure Adjusting Valve
Tie Rods
Valve Body
Cylinder
Front Head
Fault Finding

Section 5 - Servicing - 460-110

Technical Data
General
Side Plates
Swivel Couplings
Accumulator
Valve Body
Pressure Adjusting Valve
Tie Rods
Cylinder
Front Head
Fault Finding

Section 6 - Servicing - Hammermaster 560

Technical Data
General
Wear Plates
Hammer Assembly
Accumulator
Main Valve
Pressure Adjusting Valve
Check Valve
Tie Rods
Cylinder
Front Head
Fault Finding

Section 7 - Servicing - Hammermaster 660

Technical Data
General
Wear Plates
Hammer Assembly
Accumulator
Main Valve
Pressure Adjusting Valve
Check Valve
Tie Rods
Cylinder
Front Head
Fault Finding

Section 8 - Servicing - Hammermaster 760

Technical Data
General
Wear Plates
Hammer Assembly
Accumulator
Main Valve
Pressure Adjusting Valve
Check Valve
Tie Rods
Cylinder
Front Head
Fault Finding

Section 9 - Servicing - Hammermaster 860

Technical Data
General
Wear Plates
Hammer Assembly
Accumulator
Main Valve
Pressure Adjusting Valve
Check Valve
Tie-Rods
Cylinder
Front Head
Fault Finding

Section 10 - Servicing - Hammermaster 960

Technical Data
General
Wear Plates
Hammer Assembly
Accumulator
Main Valve
Pressure Adjusting Valve
Check Valve
Tie-Rods
Cylinder
Front Head
Fault Finding

Section 11 - Servicing - Hammermaster 160 Range

Technical Data
General
Attachment Frame (Robot 150/165 Skid Steer Loader)
Backhoe Attachment (Robot 150/165 Skid Steer Loader)
Sideplates
Accumulators
Pressure Adjusting Valve
Check Valve
Tie Rods
Valve Body
Cylinder
Front Head
Fault Finding

Section 12 - Servicing - Hammermaster 570, 670, 770 Range

Technical Data
General
Wear Plates
Hammer Assembly
Accumulator
Main Valve
Pressure Adjusting Valve
Check Valve
Tie-Rods
Cylinder
Front Head
Fault Finding

Section 13 - Servicing - Hammermaster 70

Technical Data
General
JCB Mini-Excavator
Hammermaster Identification
Chisel
Main Body
Front Body
Piston and Cylinder Bushes
Accumulators
Fault Finding
Torque Settings
Sideplates
Maintenance Materials
Service Tools
Service Schedules
Greasing

Section 14 - Servicing - Hammermaster 550

Technical Data
General
Breaker
Accumulator
Fault Finding

Section 15 - Servicing - Hammermaster 1050/1150

Technical Data
General
Breaker
Accumulator
Fault Finding

Section 16 - Servicing - Hammermaster 1350/1450

Technical Data
General
Breaker
Accumulator
Breaker
Fault Finding

Section 17 - Servicing - Hammermaster 1750

Technical Data
General
Breaker
Accumulator
Breaker
Breaker
Fault Finding

Section 18 - Servicing - Hammermaster 2350/2950/3850/3950

Technical Data
General
Breaker
Accumulator
Breaker
Breaker
Fault Finding

Section 19 - Servicing - Hammermaster 850

Technical Data
General
Breaker
Accumulator
Breaker
Breaker
Fault Finding

Section 20 - Servicing - Hammermaster 100/115

Technical Data
General
JCB Mini-Excavator
Sideplates
Tools
Lower Bushing and Tools
Breaker
Accumulators
Fault Finding
Torque Settings
Service Schedules
Greasing

Section 21 - Servicing - Hammermaster 60/110

Technical Data
General
JCB Mini-Excavator
Sideplates - HM60
Sideplates - HM110
Tools
Main Body - HM60
Main Body - HM110
Front Body - HM60 & HM110
Piston and Cylinder Bushes - HM60 & HM110
Accumulators
Fault Finding
Torque Settings
Maintenance Materials
Service Tools
Service Schedules
Greasing

Section 22 - Servicing - Hammermaster 65

Technical Data
General
JCB Mini-Excavator
Hammermaster Identification
Sideplates - HM65
Tools
Main Body - HM65
Accumulators
Fault Finding
Torque Settings
Maintenance Materials
Service Tools
Service Schedules
Greasing
Parts List

Try to follow all rules, notes, and recommendations to avoid any problems( breakdowns, injuries, damage, etc.). This is the best online file, both for experienced craftsmen and for beginners, as prepared by experts in this field.

Features of the Manual
Format: PDF
Language: English
Pages: 423
Compatible with all versions of Windows, Mac, Linux, iPhone, iPad, and Android
The manual is divided into 22 sections, each of which is designed for a specific JCB Hammermaster Rockbreakers model. Each section contains technical data, general safety information, JCB Hammermaster Rockbreakers disassembly, and inspection data, JCB Hammermaster Rockbreakers assembly instructions, troubleshooting, and other service information. General service information includes safety data, torque settings, and service tools, as well as warnings and warnings relating to aspects of the workshop procedures, etc. Also in the manual, there is a lot of maintenance schedules and recommended lubricants.

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