JCB Dumpster 1T-1 High Tip Service Manual PDF

For safe operation of the machine, you have to know the technique itself and the ability to use it. You have to comply with all applicable laws, safety regulations that apply to the country in which you work.

This workshop manual instructs you about the characteristics of the machine, its controls, its safe operation, and other repair information.

Errors in the operation of machinery can lead to improper operation of the machine, and you will put yourself and others at risk. In order to avoid such negative moments, you should purchase this service manual. This service manual is intended for maintenance and overhaul of JCB Dumpster 1T-1 High Tip.

This manual contains original instructions and service information, verified by the manufacturer (or their authorized representative). The repair information in this manual complies with the JCB Service Manual standard. 

This repair manual is a PDF formatted book that you can print, store near the machine, and access it as needed. Adobe PDF Reader or another application that supports PDF files will help you to work with this manual.

Publication No. 9813/8850 - ISSUE 1

Models covered:
1T-1 High Tip 2561001

Contents:

• 01 - Machine
  • 01-03 Safety
  • 01-06 About this Manual
  • 01-09 Description
  • 01-33 Cleaning
• 06 - Body and Framework
  • 06-00 Body and Framework
  • 06-03 Chassis
  • 06-06 Moveable Panel and Cover
  • 06-12 Lift Arm
  • 06-27 Transportation Lock
  • 06-30 Pivot Pins
  • 06-33 Articulated Joint
  • 06-39 Carriage
  • 06-63 Identification Label
  • 06-66 Tools
  • 06-69 Maintenance Strut
  • 06-81 Dumper Body
  • 06-88 Exterior Light Guard
• 09 - Operator Station
  • 09-00 Operator Station
  • 09-12 Operator Seat
  • 09-15 Seat Belt
  • 09-27 Controls
  • 09-30 Trim Panel
  • 09-33 Safety Label/Chart
  • 09-78 Floorplate
• 15 - Engine
  • 15-00 Engine
  • 15-06 Cylinder Head
  • 15-09 Bedplate
  • 15-12 Crankshaft
  • 15-15 Camshaft
  • 15-18 Engine Belt
  • 15-21 Oil Filter
  • 15-24 Air Filter
  • 15-30 Valve
  • 15-33 Connecting Rod
  • 15-36 Piston
  • 15-39 Manifold
  • 15-42 Rocker and Fittings
  • 15-45 Oil Sump
  • 15-51 Timing Gear
  • 15-54 Flywheel
  • 15-60 Oil Pump
  • 15-63 Mount
  • 15-69 Oil Cooler
  • 15-72 Alternator
  • 15-75 Starter Motor
  • 15-80 Glow Plug
  • 15-86 Solenoid
  • 15-87 Switch
  • 15-90 Air Intake
• 18 - Fuel and Exhaust System
  • 18-00 Fuel and Exhaust System
  • 18-03 Tank
  • 18-09 Filter
  • 18-18 Injection
  • 18-21 Fuel Pump
  • 18-24 Exhaust
  • 18-35 Turbocharger
  • 18-96 Fuel Pipe
• 21 - Cooling System
  • 21-00 Cooling System
  • 21-03 Cooling Pack
  • 21-06 Expansion Tank
  • 21-12 Thermostat
  • 21-93 Hose
• 24 - Brake System
  • 24-00 Brake System
  • 24-03 Service Brake
• 25 - Steering System
  • 25-00 Steering System
  • 25-06 Steer Unit/Valve
  • 25-12 Column
• 27 - Driveline
  • 27-00 Driveline
  • 27-29 Wheel
  • 27-31 Wheel Drive Pump
  • 27-32 Wheel Drive Motor
  • 27-33 Tyre
• 30 - Hydraulic System
  • 30-00 General
  • 30-03 Tank
  • 30-04 Filter
  • 30-11 Gear Pump
  • 30-15 Cylinder / Ram
  • 30-56 Main Control Valve Block
  • 30-93 Hose
  • 30-97 Connectors
• 33 - Electrical System
  • 33-00 Electrical System
  • 33-03 Battery
  • 33-09 Power Distribution
  • 33-12 Harness
  • 33-24 Instruments
  • 33-40 Bulb
  • 33-42 Exterior Light
  • 33-51 Beacon
  • 33-57 Electronic Diagnostic
• 72 - Fasteners and Fixings
  • 72-00 Fasteners and Fixings
  • 72-03 Screws
  • 72-06 Bolts
  • 72-18 Bearings
  • 72-21 Clips
  • 72-36 Threaded Insert
  • 72-57 Seal
• 75 - Consumable Products
  • 75-00 Consumable Products
  • 75-03 Oil
  • 75-06 Grease
  • 75-09 Fluids
  • 75-10 Locking Fluids
  • 75-14 Solvents and Primers
  • 75-15 Adhesive
  • 75-16 Sealant
  • 75-18 Fuel
• 78 - After Sales
  • 78-24 Maintenance Schedules
  • 78-81 Clothing and Personal Protective Equipment (PPE)
  • 78-93 Special Tools
  • 78-94 Non-JCB Tools
  • 78-96 Units of Measurement