JCB Drivetrain Systems SS600 Series Transmission Service Manual PDF

This service manual contains technical service information related to the periodic maintenance of the JCB Transmission SS600 Series.

When using this workshop manual to troubleshoot any faults, the technician should independently determine the degree of disassembly of transmission components. This repair manual explains the installation, disassembly, disassembly, assembly, repair, and inspection procedures, indicating the individual steps in sequential order.

The service manual is divided into sections and each section into subsections. Sections concern certain components or systems and, apart from standard service procedures, contain the procedure for disassembly, assembly, and inspection.
This workshop guide is a convenient and simple reference for a specialist.

All procedures in this manual are organized in a consistent, step-by-step format. The service information is respected here that allows the mechanic to obtain readable reference repair information, which contains detailed explanations of all disassembly, repair, assembly and
inspection operations.

After payment, you will receive a link to download the PDF document. You can work with the manual using any program that supports PDF format (for example, Adobe PDF Reader).

Publication No. 9803/9020 Issue 8

Models:
SS600 Series Transmission with Transfer Gearbox - TG150

Contents:

• Section 1 - General Information
  • Unit Identification
  • Torque Settings
  • Service Tools Numerical List
  • Service Tools
  • Sealing and Retaining Compounds
• Section 2 - Care & Safety
  • Safety Notices
  • General safety
  • Operating safety
  • Maintenance safety
• Section 3 - Routine Maintenance
  • Lubricants & Capacities
  • Transmission Oil Fill Procedure
  • JCB Drivetrain Dipstick Details
  • Lubricants - Health and Safety
  • Service Schedules
  • Oiling
  • Syncro Shuttle Transmission
  • Parking Brake (Clydesdale Type)
  • Parking Brake (Hayes Type)
• Section 4 - Electrics
  • Technical Data
  • Parking Brake Switch
  • Circuit Diagram (Basic Machine)
  • Column Control Lever Connections (Earlier Gearboxes)
  • Column Control Lever Connections (Later Gearboxes)
• Section 5 - Transmission
  • Technical Data
  • Towing Procedure
  • Descriptions
  • Synchro mesh
  • Clutch Operation
  • Propshafts
  • Transmission
  • Gearbox
  • Solenoid Valve
  • PTFE Piston Ring Seals
  • Hydraulic 4 Wheel Drive Unit
  • Hydraulic 2/4 Wheel Drive Unit (Spring ON/Pressure OFF)
  • Hydraulic 2/4 Wheel Drive Unit (Pressure ON/Spring OFF)
  • Mechanical 2/4 Wheel Drive Unit
  • Torque Converter
  • Torque Converter Stall Test
  • Fault Finding
• Section 6 - Brakes
  • Technical Data
  • Parking Brake Caliper ('Clydesdale' Type)
  • Parking Brake Caliper ('Hayes' Type)