JCB Dieselmax Mechanical Engine Service Manual PDF

This factory service manual covers detailed service information for maintenance, repair, overhaul JCB Dieselmax Mechanical Engine.

This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving or have received, training by JCB Technical Training Department.

The manual is compiled in sections, the first three are numbered and contain information as follows:
1 General Information includes torque settings and service tools.
2 Care & Safety includes warnings and cautions pertinent to aspects of workshop procedures etc.
3 Maintenance includes service schedules and recommended lubricants. The remaining sections deal with Descriptions, Fault Finding, Dismantling, Overhaul, etc. of specific components, for example:
4 Systems Descriptions
5 Fault Finding ...etc.

You can learn more about this repair manual by clicking on the link 'JCB pdf manual instant preview'. The manual comes in PDF format and works with any applications, which support PDF files (for example Adobe PDF Reader).

This electronic manual is indispensable for service and for personal use.

Publication No. 9806/3000-05

Contents:

• Section 1 - General Information
  • Introduction
  • Identifying the Engine
  • Technical Data
  • Torque Settings
  • Lubricants and Capacities
  • Service Aids
  • Service Tools
  • Service Parts and Repair Kits
  • Engine Lifting
  • Operating Procedures
• Section 2 - Care and Safety
  • Safety Notices
  • Introduction
  • Safety Checklist
• Section 3 - Maintenance
  • Introduction 
  • Cleaning the Engine 
  • Lubricants - Health and Safety 
  • Service Schedules 
  • Engine Oil and Filter 
  • Engine Cooling System 
  • Engine Fuel System 
  • Air Intake System 
  • Engine Breather 
  • Valve Clearances and Adjustment 
  • Engine Lifting Information
• Section 4 - Systems Description
  • Engine Overview
  • Lubrication System
  • Fuel System
  • Induction, Exhaust and Breather Systems
  • Cooling System
  • Electrical System
• Section 5 - Fault Finding
  • Introduction 
  • A Charts - Engine 
  • B Charts - Fuel 
  • C Charts - Lubricating Oil 
  • D Charts - Coolant
• Section 6 - Test Procedures
  • Introduction
  • Testing
  • Lift Pump Operation 
  • Fuel Injection Pump Delivery 
  • Engine Compression 
  • Engine Oil Pressure 
  • Thermostat 
  • Air System and Turbocharger 
  • Using a Multimeter 
  • Battery 
  • Alternator 
  • Starter Motor
• Section 7 - Fuel System
  • Fuel Filter
  • Fuel Lines
  • Fuel Lift Pump
  • Fuel Injection Pump
  • Fuel Injectors (Atomisers)
  • Bleeding Air From The System
• Section 8 - Cooling System
  • Drive Belt - Coolant Pump
  • Thermostat
  • Coolant Inlet Assembly
  • Coolant Pump
  • Lubricating Oil Cooler
• Section 9 - Lubrication System
  • Oil Filter Head
  • Oil Pan (Sump)
  • Oil Pump
  • Lubricating Oil Cooler and Filter Head
• Section 10 - Electrical System
  • Starter Motor
  • Alternator
  • Electric Shut-Off Solenoid (ESOS)
  • Cold Start Advance Solenoid
  • Engine Cold Start Switch
  • Engine Oil Pressure Switch
  • Coolant Temperature Sender Unit
• Section 11 - Induction and Exhaust System
  • Turbocharger
  • Exhaust Manifold
  • Inlet Manifold
• Section 12 - Base Engine
  • Cylinder Head
  • Front End Accessory Drive Belt System (FEAD)
  • Flywheel and Housing
  • Timing Case and Drive Gears Assembly
  • Pistons and Connecting Rod Assembly 
  • Crankshaft Assembly