JCB Deutz Engines 2011 Workshop Manual PDF

This workshop manual describes the relevant operations for any repair and commissioning work for Deutz engines that are installed on JCB equipment.

This workshop repair manual is designed for quick and easy understanding. Therefore, the concise text is accompanied by pictograms to illustrate the corresponding operation. This service manual contains all these specifications, repair information, adjustment values, technical specifications, service description, disassembly and assembly on the engine, and other repair information.

This manual is presented in the form of a digitized book, information is in the following languages: German, English, French, Spanish. The manual is a PDF document that you can work with using the Adobe PDF Reader (or any analog).

Contents:

• 1 Specification Data / Key to symbols
  • Specification data
  • Schematic for valve clearance adjustment
  • Tightening order for cylinder head bolts
  • Key to symbols
• 2 Checking and adjusting
  • Valve clearance 
  • Compression pressure 
  • Injector
• 3 Repair of components
  • Crankcase with integrated cylinder liners
  • Rear cover
  • Crankshaft
  • Starter ring gear/flywheel
  • Connecting rod
  • Piston
  • Cylinder head
  • Camshaft
  • Rocker arm bracket
  • Injector
  • Front cover
  • Blower
  • Idler pulley
  • Fan drive
• 4 Disassembly and reassembly of complete engine
  • Dismantling engine
  • Reassembling engine
  • Thermostat
  • Oil pressure valve
  • Oil pressure transmitter /-switch
  • Tappets / camshaft
  • Crankshaft bearings
  • Rear cover
  • Determine the piston classes
  • Piston with connecting rod
  • Front cover
  • Crankshaft toothed belt gear
  • Camshaft toothed belt gear
  • Lube oil pump
  • Toothed belt adjustment
  • Valve timing check
  • Cylinder head
  • Valve gear
  • Vent valve
  • Air intake manifold/exhaust manifold
  • Exhaust-driven turbosupercharger
  • Injection pump
  • Oil filling
  • Injectors
  • Cooling fan/cable trunk
  • Fuel line/injection lines
  • Fuel feed pump/fuel filter
  • Oil filter
  • Air ducting / oil cooler
  • Connection housing /console
  • Flywheel
  • Hydraulic pump bracket / Protective covers
  • Hydraulikpumpe
  • V-belt pulley / idler pulley / V-belt
  • Oil suction pipe/oil trough
  • Oil measuring stick
  • Starter
  • Oil return pipe (with BF motors)
  • Exchanging the shaft seal rings at the entire engine 
  • Different fan drive attachments
• 5 Tools
  • Commercial tools
  • Special tools