This troubleshooting and repair manual contains a detailed description of Cummins engines, details of their work, instructions for routine maintenance and routine repair of Cummins ISC, ISCe, QSC8.3, ISL, QSL9 engines.
Repair manual contains service information, technical data, basic parameters and characteristics necessary for studying and proper technical operation of Cummins engines.
This workshop manual includes a description of the device, repair information, operation and maintenance, troubleshooting, repair and adjustment using a conventional set of tools. Also in this manual, the device of the engine is described in detail, recommendations for operation and repair are described.
The service book contains lots of drawings, wiring diagrams, and other illustrations that will help you identify and troubleshoot at a particular point in the engine.
This troubleshooting and repair manual comes in PDF format and works with any PDF Reader. You can study this service manual in more detail with the help of screenshots, as well as a detailed list of Content, which is presented below.
Bulletin No. 4021418-00
Models:
ISC, ISCe, QSC8.3, ISL, QSL9
Contents:
- Section I - Introduction
- About This Manual
- Acronyms and Abbreviations
- General Cleaning Instructions
- General Repair Instructions
- General Safety Instructions
- How to Use the Manual
- Illustrations
- Symbols
- Section E - Engine Identification
- Engine Diagrams
- Engine Identification
- Section F - Familiarization
- Air Intake System - Overview
- Complete Engine - Overview
- Compressed Air System - Overview
- Cooling System - Overview
- Electrical Equipment - Overview
- Engine Testing - Overview
- Exhaust System - Overview
- Flow Diagram, Air Intake System
- Flow Diagram, Compressed Air System
- Flow Diagram, Cooling System
- Flow Diagram, Lubricating Oil System
- Fuel System - Overview
- Injectors and Fuel Lines - Overview
- Lubricating Oil System - Overview
- Vehicle Braking - Overview
- Section TS - Troubleshooting Symptoms
- Troubleshooting Overview
- Troubleshooting Procedures and Techniques
- Troubleshooting Symptoms Charts
- Section TT - Troubleshooting Symptoms (New Format)
- CM554 Electronic Control System with CAPS Fuel System
- CM850 Electronic Control System
- Fuel Economy Troubleshooting Tree
- Section 0 - Complete Engine - Group 00
- Engine Installation
- Engine Mounting Bolts
- Engine Painting
- Engine Removal
- Service Tools
- Section 1 - Cylinder Block - Group 01
- Bearings, Connecting Rod
- Bearings, Main
- Camshaft
- Camshaft Bushings
- Camshaft Gear (Camshaft Removal)
- Camshaft Gear (Camshaft Installed)
- Connecting Rod
- Crankshaft
- Crankshaft Gear, Front (Crankshaft Removed)
- Crankshaft Seal, Front
- Crankshaft Seal, Rear
- Crankshaft Speed Indicator Ring
- Crankshaft Wear Sleeve, Front
- Crankshaft Wear Sleeve, Rear
- Cylinder Block
- Gear Cover, Front
- Gear Housing, Front
- Piston
- Piston and Connecting Rod Assembly
- Piston Cooling Nozzle
- Piston Rings
- Service Tools
- Vibration Damper, Rubber
- Vibration Damper, Viscous
- Section 2 - Cylinder Head - Group 02
- Crosshead
- Cylinder Head
- Cylinder Head Gasket
- Service Tools
- Section 3 - Rocker Levers - Group 03
- Crankcase Breather (External)
- Crankcase Breather (Internal)
- Crankcase Breather Tube
- Overhead Set
- Rocker Lever
- Rocker Lever Cover
- Rocker Lever Housing
- Service Tools
- Section 4 - Cam Followers/Tappets - Group 04
- Push Rods or Tubes
- Service Tools
- Tappet
- Section 5 - Fuel System - Group 05
- Engine Fuel Heater, Electric
- Fuel Consumption
- Fuel Injection Pump
- Fuel Lift Pump
- Fuel Pump
- Fuel Pump Accumulator Module
- Fuel Pump Actuator Housing
- Fuel Pump Cam Housing Module
- Fuel Pump Delivery Valve
- Fuel Pump Distributor and Injection Control Valve Module
- Fuel Pump Distributor Inlet Fitting
- Fuel Pump Gear Pump
- Fuel Pump Gear Pump Module
- Fuel Pump Head
- Fuel Pump Head Outlet Fitting
- Fuel Pump Rate Shape Tube
- Fuel Pump Timing
- Injection Control Valve
- Pumping Control Valve
- Rotor, CAPS Fuel Injection Pump
- Service Tools
- Snubber, Rate Shape
- Section 6 - Injection and Fuel Lines - Group 06
- Air in Fuel
- ECM Cooling Plate, Fuel Control
- Fuel Connector (Head Mounted)
- Fuel Drain Line Restriction
- Fuel Drain Lines
- Fuel Filter Head Bracket
- Fuel Filter (Spin-On Type)
- Fuel Inlet Restriction
- Fuel Pressure, Relief Valve
- Fuel Pump Air Bleed Line
- Fuel Rail
- Fuel Rail High Pressure Fitting
- Fuel Supply Lines
- Injector
- Injector Supply Lines (High Pressure)
- Service Tools
- Section 7 - Lubricating Oil System - Group 07
- Engine Oil Heater
- Lubricating Oil and Filter Analysis
- Lubricating Oil Cooler
- Lubricating Oil Dipstick
- Lubricating Oil Dipstick Tube
- Lubricating Oil Filter Bypass Valve
- Lubricating Oil Filter Head
- Lubricating Oil Filter (Spin-On)
- Lubricating Oil High Pressure Relief Valve
- Lubricating Oil Pan
- Lubricating Oil Pressure Regulator (Main Rifle)
- Lubricating Oil Pump
- Lubricating Oil Suction Tube (Block-Mounted)
- Lubricating Oil System
- Service Tools
- Section 8 - Cooling System - Group 08
- Belt Tensioner, Automatic (Water Pump)
- Coolant Filter
- Coolant Filter Head
- Coolant Filter Valve
- Coolant Heater
- Coolant Thermostat
- Cooling System
- Cooling System Diagnostics
- Drive Belt, Cooling Fan
- Fan Clutch, On-Off
- Fan, Cooling
- Fan Shroud Assembly
- Fan Spacer and Pulley
- Radiator
- Radiator Hoses
- Radiator Pressure Cap
- Radiator Shutter Assembly
- Service Tools
- Water Inlet Connection
- Water Pump
- Section 9 - Drive Units - Group 09
- Section 10 - Air Intake System - Group 10
- Air Crossover
- Air Inlet Connection
- Air Intake Connection
- Air Intake Manifold Cover
- Air Intake Restriction
- Air Leaks, Air Intake and Exhaust Systems
- Charge-Air Cooler
- Cold Starting Aid
- Intake Manifold Pressure
- Service Tools
- Turbocharger
- Turbocharger Actuator Air Line
- Turbocharger Coolant Hoses
- Turbocharger Oil Drain Line
- Turbocharger Oil Supply Line
- Turbocharger Variable Geometry Actuator
- Turbocharger Wastegate Actuator
- Turbocharger Wastegate Valve Body
- Section 11 - Exhaust System - Group 11
- Exhaust Manifold, Dry
- Exhaust Restriction
- Service Tools
- Section 12 - Compressed Air System - Group 12
- Air Compressor
- Air Compressor Carbon Buildup
- Air COmpressor Coolant Lines
- Air Compressor Cylinder Head, Single Cylinder
- Air Compressor Unloader and Valve Assembly
- Air Governor
- Air Leaks, Compressed Air System
- Air Pressure Relief Valve
- Service Tools
- Section 13 - Electrical Equipment - Group 13
- Alternator
- Alternator Bracket
- Batteries
- Battery Cables and Connections
- Charging System Indicator
- Drive Belt, Alternator
- Service Tools
- Starter Magnetic Switch
- Starter Solenoid
- Starter Switch
- Starting Motor
- Section 14 - Engine Testing - Group 14
- Engine Run-In (Chassis Dynamometer)
- Engine Run-In (Engine Dynamometer)
- Engine Run-In (Without Dynamometer)
- Engine Testing (Chassis Dynamometer)
- Engine Testing (Engine Dynamometer)
- Engine Testing (In Chassis)
- Service Tools
- Section 16 - Mounting Adaptations - Group 16
- Engine Support Bracket, Front
- Engine Support Bracket, Rear
- Flywheel
- Flywheel Housing
- Flywheel Housing, REPTO
- Flywheel Ring Gear
- Service Tools
- Section 17 - Miscellaneous - Group 17
- Cup Plug
- Pipe Plug
- Straight Thread Plug
- Section 20 - Vehicle Braking - Group 20
- Engine Brake Assembly
- Engine Brake Housing Spacer
- Engine Brake Solenoid Valve
- Engine Brake Wiring Harness
- Section L - Service Literature
- Additional Service Literature
- Service Literature Ordering Location
- Section M - Component Manufacturers
- Component Manufacturers Addresses
- Section V - Specifications
- Air Intake System - Specifications
- Air Intake System - Torque Values
- Cam Followers/Tappets - Specifications
- Capscrew Markings and Torque Values
- Compressed Air System
- Compressed Air System - Torque Values
- Cooling System - Specifications
- Cooling System - Torque Values
- Cummins/Fleetguard Filter Specifications
- Cylinder Block - Specifications
- Cylinder BLock - Torque Values
- Cylinder Head - Specifications
- Cylinder Head - Torque Values
- Drive Belt Tension
- Electrical Equipment - Torque Values
- Electrical System
- Engine Testing
- Engine Testing - Specifications
- Exhaust System - Specifications
- Exhaust System - Torque Values
- Fraction, Decimal ,Millimeter Conversions
- Fuel System
- Fuel System - Specifications
- Fuel System - Torque Values
- General Engine
- Injectors and Fuel Lines - Specifications
- Injectors and Fuel Lines - Torque Values
- Lubricating Oil System
- Lubricating Oil System - Specifications
- Lubricating Oil System - Torque Values
- Mounting Adaptations - Specifications
- Mounting Adaptations - Torque Values
- Newton-Meter to Foot-Pound Conversions
- Pipe Plug Torque Values
- Rocker Levers - Specifications
- Rocker Levers - Torque Values
- Tap-Drill Chart - U.S. Customary and Metric
- Vehicle Braking - Specifications
- Vehicle Braking - Torque Values
- Weights and Measures - Conversion Factors
- Section X - Index
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