JCB Crusader Industrical Engine LPG 3.0 Workshop Manual PDF

All Crusader Industrial Power products require some maintenance. Proposed requirements for the maintenance and repair of Crusader Industrial Power LPG 3.0 engines are contained in this workshop manual.

The owner has to, however, develop their own maintenance schedule, using the requirements listed in this section and any other necessary requirements arising from optional additions to the engine system.

This service manual contains various warnings, cautions, and notes that must be carefully observed to reduce the risk of injury during maintenance or repair, and other repair information.

This workshop manual includes detailed repair and service information, maintenance and troubleshooting instructions, descriptions of starting and fuel systems, charging and ignition systems, cooling system, and other workshop information.

This repair manual is a PDF document that works with Adobe PDF Reader (or any analog of this application). You can download the file by the link immediately after payment. 

Publication No. 9806-2150 - ISSUE 1

Models covered:
3.0 Engine

Contents:

• Section 1 - Technical Data
  • 3.0L Engine
  • General Description
  • Fuel System
  • Air Intake System
  • Exhaust System
  • Cooling System
  • Lubrication System
  • Engine Electrical
  • Installation Limits
• Section 2 - Maintenance
  • Accessory Drive Belts 
  • Engine Crankcase Oil 
  • Changing Engine Oil and Filter
  • Cooling System
  • Engine Compression Check 
  • Scheduled Maintenance Chart
• Section 3 - Troubleshooting
  • Engine Performance 
  • Engine Starting Problems
  • Charging System Problems
  • Instrument Problems 
  • Engine Noise 
  • Oil Pressure Diagnostics 
  • Oil Pressure Problems 
  • Water In Engine
  • Engine Overheating 
  • Vacuum Gauge Diagnostics
• Section 4 - Starting System
  • General Information
  • SD300 Starter Motor
  • PG260 Starter Motor
• Section 5 - Charging System
  • General Information
  • Mando Alternator 
  • Precautions for Testing Alternator
  • Preparing to Check Alternator 
  • Test Output Circuit 
  • Test Excitation Circuit
  • Test Alternator Current Output
  • Test Voltage Regulator
  • Remove Alternator 
  • Disassemble Alternator
  • Clean and Test Alternator Components
  • Assemble Alternator
  • Install Alternator 
  • Adjust Alternator Belt
• Section 6 - Ignition System
  • General Information 
  • Conventional Ignition Systems
  • Delco Electronic Spark Timing (EST) Distributor Service 
  • Delco High Ignition (HEI) Distributor Service
• Section 7 - Fuel System
  • Diaphragm Operated Air-Gas Valve Carburetion 
  • Troubleshooting
• Section 8 - Governor System
  • Pierce / Hoof Governor System
  • Asian Governor System
• Section 9 - Cooling System
  • General Information 
  • Diagnosis 
  • Service Procedures
• Section 10 - 3.0L Base Engine Service
  • General Description
  • General Information
  • Disassembly of Engine
  • Cleaning, Inspection, and Repair
  • Assembly of Engine
  • Engine Torque Specifications
  • Engine Specifications
  • Special Tool Usage