Home / Forklift Trucks + Manuals / JCB / JCB Compact Loadalls 520-40, 524-50, 527-55 Service Manual PDF

JCB Compact Loadalls 520-40, 524-50, 527-55 Service Manual PDF

[]


Type of catalogue:	repair manual
Make:	JCB
Region:	WorldWide
Inclusive languages:	English
Amount of disks:	1 CD, PDF file, 733 pages
Availibility	Instant Download
OS:	Windows XP 32 bit, Windows 7 32 bit, Windows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit, Windows 10 32 bit, Windows 10 64 bit, Windows 11 64 bit
Price, USD:	49

JCB pdf manual instant preview

Your machine has been designed and built to give maximum performance, economy and ease of use under a wide variety of operating conditions. To maintain this condition and ensure smooth operation, it is important that routine work is performed as described in this pdf service manual.

The service manual contains detailed technical service information, care and safety instructions, technical data, a description of the design and maintenance of JCB Compact Loadalls models: 520-40, 524-50, 527-55.

This service repair manual gives full details of the service requirements necessary to maintain your JCB machine at peak efficiency.

Strict adherence to the recommendations contained in this service workshop manual will help you ensure long-term stable operation of the truck. This service manual is recommended for direct study by operators as well as maintenance and repair personnel of the JCB Compact Loadalls.

The PDF manual will become an indispensable tool in the maintenance of your machine. Manual works with an application Adobe PDF Reader that helps you easily print it and store it near the machine in order to access the book if necessary.

Publication No. 9803/3690-10.

The service manual covers the following models:
520-40 from SN 1012000,
524-50 from SN 1068000,
527-55 from SN 1068000.

Contents:

Section 1 - General Information
- Introduction
- Standard Torque Settings
- Service Tools
- Service Consumables
- Terms and Definitions
Section 2 - Care and Safety
- Safety Notices
- Safety Checklist
- Safety Decals
Section 3 - Routine Maintenance
- Service Requirements
- Health and Safety
- Service Schedules
- Fluids, Lubricants and Capacities
- Prepare the Machine for Maintenance
- Cleaning the Machine
- Checking for Damage
- Seat Belt
- Greasing
- Oiling
- Access Panels
- Cab Heater Filter
- Brakes
- Electrical System
- Engine (JCB Dieselmax)
- Engine
- Fuel System (JCB Dieselmax)
- Fuel System
- Hydraulic System
- Transmission
- Tyres and Wheels
- Wheel Alignment
- Wear Pads
- Windscreen Washer
- Fire Extinguisher (if fitted)
Section A - Attachments
- Service Procedures
- Quick Release Couplings
Section B - Body and Framework
- Service Tools
- Basic Operation
- Fault Finding
- Service Procedures
- Boom
- Inner Boom
- Compact Q-Fit Tool Carrier
- Cab
- Engine Cover
- Engine Cover Lock
- Counterweight
- Underfloor Cover
- Load Moment Indicator (LMI)
Section C - Electrics
- Service Tools
- Technical Data
- Basic Operation
- Schematic Circuits
- Service Procedures
- Alternator
- Alternator (JCB Dieselmax Engine)
- Starter Motor
- Starter Motor (JCB Dieselmax Engine)
- Harness Data
Section D - Controls
- Manual Control Levers
- Servo Control Lever
Section E - Hydraulics
- Service Tools
- Technical Data
- Basic System Operation
- Schematic Circuits
- Circuit Descriptions
- Fault Finding
- Service Procedures
- Test Procedures
- Main Services Pump
- Transmission Pump
- Transmission
- Control Valve Block
- Rams
Section F - Transmissions
- Service Tools
- Technical Data
- Basic Operation
- Service Procedures
- Propshafts
- Front Axles
- Rear Axles
- Transfer Gearbox
Section G - Brakes
- Technical Data
- Service Procedures
- Service Brake Calliper
- Service Brake Valve
- Service Brake Pedal
- Park Brake Calliper
- Park Brake Brake Disc
Section H - Steering
- Service Tools
- Technical Data
- Basic System Operation
- Circuit Description
- Electrical Connections
- Fault Finding
- Service Procedures
- Power Track Rod (524-50, 527-55)
- Steer Rams (515-40, 520-40)
- Steer Mode Valve (524-50, 527-55)
- Steer Mode Control Unit (524-50, 527-55)
- Hydraulic Steer Unit
Section K - Engine
- Service Tools
- Technical Data
- Electrical Connections
- Engine
- Air Filter
- Exhaust Assembly
- Radiator Assembly

Screenshots for JCB Compact Loadalls 520-40, 524-50, 527-55 Service Manual PDF:

enlarge

enlarge

enlarge

enlarge

enlarge

enlarge

enlarge

enlarge

enlarge

Our company provides for sale original spare part catalogs, workshop manuals, diagnostic software for all models of engines, cars, trucks, buses, forklifts, tractors, harvesters, cranes, buldozers, generators, construction and agricultural machines, motorcycles. To purchase a catalog online, please add the product to your cart, fill in the contact form online. Our managers proceed your order the same day.

Related products for JCB Compact Loadalls 520-40, 524-50, 527-55 Service Manual PDF:

JCB ServiceMaster 4 2025 v25.5.2 Diagnostic Software

JCB ServiceMaster SM4 [06.2025] v25.5.2 is dealer-level (OEM) diagnostic software for agricultural and construction machinery and engines.

150$ [06/2025]

JCB PartsPlus+ Electronic Parts Catalog v2 (2.00.0004) 2017/01

OEM Electronic Parts Catalog for JCB - PartsPlus+ v2 (2.00.0004) 2017/01 is intended for searching parts of all JCB equipment. The JCB EPC application is available with the digital download and worldwide shipping.

200$ [01/2017]

JCB ServiceMaster Unlock Key generator (Normal, High Security, WinEEM4) v2.0

JCB ServiceMaster Security Unlock Key generator (Normal, High Security, WinEEM4) v2.0 Allows you to calculate response values for security unlock for all facilities in ServiceMaster 2 and 4 programs along with security parameters: reset EMS hours, change speed limit and many more.

300$ [2017]