JCB Backhoe Loader 3CX, 4CX, 214e, 214, 215, 217 & VARIANTS Service Manual PDF

This is the complete official service manual for JCB Backhoe Loader 3CX, 4CX, 214e, 214, 215, 217 & VARIANTS models. Electronic guide includes detailed general information, step by step instructions about repair, routine maintenance, the section about care and safety, engine information, etc.

Models:
3CX
4CX
214e
214
215
217

From M/c No. 930000 Onwards
From M/c No. 903000 Onwards (USA)

Publication No. 9803/3280 Issue 9

Table of Contents:

• Section 1 - General Information
  • Machine Identification Plate
  • Typical Vehicle Identification Number (VIN)
  • Typical Engine Identification Number
  • Serial Plates
  • Torque Settings
  • Service Tools Numerical List
  • Service Tools
  • Sealing and Retaining Compounds
• Section 2 - Care & Safety
  • Safety Notices
  • General safety
  • Operating safety
  • Maintenance safety
• Section 3 - Routine Maintenance
  • Lubricants Health & Safety
  • Lubricants & Capacities
  • Service Schedules
  • Loader Arm Safety Strut
  • Greasing
  • Tires and Wheels
  • Brakes
  • Engine Air Filter
  • Engine Oil and Filter
  • Engine Cooling System
  • Fuel system
  • Synchro shuttle transmission
  • Powershift transmission
  • Hydraulic system
  • Front and rear axle (all-wheel steer machines)
  • Front and rear axle (two-wheel steer machines)
• Section A - Attachments
  • Extra dig Dipper Wear Pads - Upper/Lower
  • Adjusting the Bottom Wear Pads
• Section B - Body & Framework
  • Air Conditioning
  • Hydraulic Tank
• Section C - Electrics
  • Technical Data
  • Test Methods
  • Psion Workabout
  • Fault Finding
  • Servo Command Fault Finding
  • Brake Light Switch
  • Parking Brake Switch
  • Speed Sensor
  • Servo Command
  • Circuit Diagrams & Component Lists
  • Auxiliary Electrical Options
  • Batteries
  • Wiring Harness Repair
  • Starter Motor
  • Alternator
  • Harness Location
• Section D - Controls
  • Backhoe
  • Steering Column
  • Control Rods and LInkage
  • Return to Dig
  • Servo Command
  • Shovel Reset (214e Machine)
• Section E - Hydraulics
  • Technical Data
  • Fault Finding
  • Introduction to Hydraulic Schematic Symbols
  • Schematics
  • Machine Neutral Circuit Description
  • Hydraulic Pumps
  • Loader Valve
  • Loader Valve - Variable Flow Hydraulics
  • Loader Valve - 3CXE (214E) Machines Only
  • Loader Valve - 3CXE (214E) Machines Only
  • Loader Valve - Pressure Testing
  • Backhoe Valve
  • Auxiliary Relief Valves
  • Backhoe Valve - Pressure Testing
  • Auxiliary Relief Valves - Using Hand Pump
  • Auxiliary Valve Servo
  • Variable Flow Hydraulics
  • Hose Burst Protection Valve
  • Servo Command
  • Rams
  • Hydraulic Oil Cooler
  • Smooth Ride System
  • Accumulator
• Section F - Transmission
  • PS700 Sectional Views and Torque Figures
  • Dismantling (See Summary of Changes)
  • Assembly (See Summary of Changes)
  • Polytetrafluorethylene (PTFE) Piston Ring Seals
  • Solenoid Valve - Dismantling and Assembly
  • PS700 Input Clutch and Reverser Clutch - Dismantling 
  • PS700 Input Clutch and Reverse Clutch - Assembly 
  • PS750 Input Clutch and Reverser Clutch - Dismantling
  • PS750 Input Clutch and Reverse Clutch - Assembly
  • PS700 Mainshaft - Dismantling
  • PS700 Mainshaft - Assembly
  • PS750 Mainshaft - Dismantling
  • PS750 Mainshaft - Assembly
  • PS700 Layshaft - Dismantling
  • PS700 Layshaft -- Assembly
  • PS750 Layshaft - Dismantling
  • PS750 Layshaft -- Assembly
  • Hydraulic 2/4 Wheel Drive Unit - Dismantling and Assembly
  • Torque Converter - Removal and Replacement
  • Torque Converter Stall Test
  • Testing for Clutch Leakage 
  • Pressure and Flow Testing 
  • Flushing the Transmission Oil
  • Powershift (With Reverser Shaft Sealing Plug & PS750), (See Summary of Changes)
• Section G - Brakes
  • Technical Data
  • Descriptions
  • Fault Finding
  • Brake System 
  • Parking Brake Caliper
  • Service Brakes
  • Master Cylinder and Servo Unit
• Section H - Steering
  • Technical Data
  • Schematics
  • Fault Finding
  • Machine Steer Circuit Description
  • Priority Valve
  • Hydraulic Steer Unit
  • Steer Mode Valve
  • Steer System Pressure Testing 
  • Steer System Bleed Procedure 
  • Power Track Rod
  • Proximity Switches
• Section K - Engine
  • Technical Data
  • Engine
  • Fuel Lift Pump

The company took care of its customers and issued a manual that understandable to specialists, as well as an ordinary user will be able to easily understand and cope with all any procedures. Carefully read this tutorial specially the safety section to obtain correct information regarding repair and maintenance procedures. Most accidents and injuries are caused by failure to follow simple and fundamental safety rules or precautions.

Features of the Manual
Format: PDF
Language: English
Compatible with all versions of Windows, Mac, Linux, iPhone, iPad, and Android
Also, you can find many illustrations, diagrams, different schemes and tables which will help to visually get acquainted with each part of your JCB equipment and understand the text.

FAQs
How do I download the manual?
Service file you can buy right now on our website. After you receive the software, we will send all the instructions needed to install and provide the after-sale support. 

Is the manual printable?
Yes, all pages are printable.

Still have questions?
For any question or remark, or in case of any error in the contents of this guide, please contact our managers.