JCB Backhoe Loader 3CX, 4CX, 214/e, 215, 217 & VARIANTS Service Manual PDF

This set of manuals contains original technical service instructions for JCB Backhoe Loaders 3CX, 4CX, 214, 214e, 215, 217 & VARIANTS.

The manuals are compiled in sections, that contain information about torque settings and service tools. It includes warnings and cautions pertinent to aspects of workshop procedures, service schedules and recommended lubricants for all the machines.

With the repair manuals, you can be sure that you are doing the necessary repairs as required by the manufacturer. The manuals contain drawings, illustrations, harnesses and diagrams of all JCB Backhoe Loader systems - all information is presented in English.

All this information is verified by the manufacturer (or their authorized representative).

This set of manuals in a PDF format. To work with it you have to use some PDF Reader. This application will allow you to print the necessary information or manual as a whole and store it directly near the vehicle.

Models:
3CX
4CX
214
214e
215
217

From M/c No. 930000 Onwards
From M/c No. 903000 Onwards (USA)

Publication No. 9803/3280 Issue 4

Contents:

• Section 1 - General Information
  • Machine Identification Plate
  • Typical Vehicle Identification Number (VIN)
  • Typical Engine Identification Number
  • Serial Plates
  • Torque Settings
  • Service Tools Numerical List
  • Service Tools
  • Sealing and Retaining Compounds
• Section 2 - Care & Safety
  • Safety Notices
  • General safety
  • Operating safety
  • Maintenance safety
• Section 3 - Routine Maintenance
  • Lubricants Health & Safety
  • Lubricants & Capacities
  • Service Schedules
  • Loader Arm Safety Strut
  • Greasing
  • Tires and Wheels
  • Brakes
  • Engine Air Filter
  • Engine Oil and Filter
  • Engine Cooling System
  • Fuel system
  • Synchro shuttle transmission
  • Powershift transmission
  • Hydraulic system
  • Front and rear axle (all-wheel steer machines)
  • Front and rear axle (two-wheel steer machines)
• Section A - Attachments
  • Extra dig Dipper Wear Pads - Upper/Lower
  • Adjusting the Bottom Wear Pads
• Section B - Body & Framework
  • Air Conditioning
  • Hydraulic Tank
• Section C - Electrics
  • Technical Data
  • Test Methods
  • Psion Workabout
  • Fault Finding
  • Servo Command Fault Finding
  • Brake Light Switch
  • Parking Brake Switch
  • Speed Sensor
  • Servo Command
  • Circuit Diagrams & Component Lists
  • Auxiliary Electrical Options
  • Batteries
  • Wiring Harness Repair
  • Starter Motor
  • Alternator
  • Harness Location
• Section D - Controls
  • Backhoe
  • Steering Column
  • Control Rods and LInkage
  • Return to Dig
  • Servo Command
  • Shovel Reset (214e Machine)
• Section E - Hydraulics
  • Technical Data
  • Fault Finding
  • Introduction to Hydraulic Schematic Symbols
  • Schematics
  • Machine Neutral Circuit Description
  • Hydraulic Pumps
  • Loader Valve
  • Loader Valve - Variable Flow Hydraulics
  • Loader Valve - 3CXE (214E) Machines Only
  • Loader Valve - 3CXE (214E) Machines Only
  • Loader Valve - Pressure Testing
  • Backhoe Valve
  • Auxiliary Relief Valves
  • Backhoe Valve - Pressure Testing
  • Auxiliary Relief Valves - Using Hand Pump
  • Auxiliary Valve Servo
  • Variable Flow Hydraulics
  • Hose Burst Protection Valve
  • Servo Command
  • Rams
  • Hydraulic Oil Cooler
  • Smooth Ride System
  • Accumulator
• Section F - Transmission
  • PS700 Sectional Views and Torque Figures
  • Dismantling (See Summary of Changes)
  • Assembly (See Summary of Changes)
  • Polytetrafluorethylene (PTFE) Piston Ring Seals
  • Solenoid Valve - Dismantling and Assembly
  • PS700 Input Clutch and Reverser Clutch - Dismantling 
  • PS700 Input Clutch and Reverse Clutch - Assembly 
  • PS750 Input Clutch and Reverser Clutch - Dismantling
  • PS750 Input Clutch and Reverse Clutch - Assembly
  • PS700 Mainshaft - Dismantling
  • PS700 Mainshaft - Assembly
  • PS750 Mainshaft - Dismantling
  • PS750 Mainshaft - Assembly
  • PS700 Layshaft - Dismantling
  • PS700 Layshaft -- Assembly
  • PS750 Layshaft - Dismantling
  • PS750 Layshaft -- Assembly
  • Hydraulic 2/4 Wheel Drive Unit - Dismantling and Assembly
  • Torque Converter - Removal and Replacement
  • Torque Converter Stall Test
  • Testing for Clutch Leakage 
  • Pressure and Flow Testing 
  • Flushing the Transmission Oil
  • Powershift (With Reverser Shaft Sealing Plug & PS750), (See Summary of Changes)
• Section G - Brakes
  • Technical Data
  • Descriptions
  • Fault Finding
  • Brake System 
  • Parking Brake Caliper
  • Service Brakes
  • Master Cylinder and Servo Unit
• Section H - Steering
  • Technical Data
  • Schematics
  • Fault Finding
  • Machine Steer Circuit Description
  • Priority Valve
  • Hydraulic Steer Unit
  • Steer Mode Valve
  • Steer System Pressure Testing 
  • Steer System Bleed Procedure 
  • Power Track Rod
  • Proximity Switches
• Section K - Engine
  • Technical Data
  • Engine
  • Fuel Lift Pump