JCB Backhoe Loader 2CX, 2CXU, 210S, 210SU Service Manual PDF

The JCB technique is designed and built to maximize productivity, cost efficiency and be characterized by ease of use in a wide range of operating conditions.

To maintain the excellent state of operation of the equipment and eliminate troubles and problems in the work, you need to use the service manuals.

This service manual is designed to maintain JCB Backhoe Loaders Models: 2CX, 2CXU (European), 210S, 210SU (North American).
This repair manual is designed to benefit from working with Backhoe Loaders this brand. It contains safety guidelines and general methods related to the maintenance and repair of hydraulic earthmoving equipment.

This service information is divided into sections and subsections, which you can get acquainted with using the list 'Contents', which is presented below.
The sections contain the following repair information about the overhaul, specific components, technical data, schematic descriptions, descriptions of maintenance, color illustrations, and diagrams.

Also in the workshop manual are special tools that are necessary to perform the procedures for maintenance and repair.
After reviewing all the information in this service manual, you can repair, disassemble and assemble your technique right.

In this service manual, reference is made to machine models, e.g. 2CX, 2CXU, these are European machine model names. North American machine models have different names, the below show the European and the equivalent North American nomenclature.

Models covered:
European    North American
2CX                   210S
2CXU               210SU

Publication No. 9803/7130-07, 9803/7130-08

Contents:

• Section 1 - General Information
  • Introduction
  • Machine Identification 
  • Torque Settings
  • Service Tools
  • Service Aids
  • Terms and Definitions
• Section 2 - Care and Safety
  • Safety Notices
  • Important Information 
  • Safety Check List 
  • Safety Labels
• Section 3A - Maintenance
  • Routine Maintenance
  • Introduction 
  • Health and Safety
  • Service Schedules 
  • Fluids, Lubricants and Capacities 
  • Cleaning the Machine 
  • Checking for Damage 
  • ROPS/FOPS Structure 
  • Prepare the Machine for Maintenance 
  • Greasing 
  • Lubrication 
  • Engine Panels 
  • Brakes 
  • Electrical System
  • Engine 
  • Fuel System 
  • Hydraulic System 
  • Transmission 
  • Tyres and Wheels 
  • Axles 
  • Wear Pads 
  • Windscreen Washer 
  • Cab Heater Filter 
  • Air Conditioning (if fitted) 
  • Fire Extinguisher (if fitted)
• Section 3B - Maintenance
  • Routine Maintenance
  • Service Requirements 
  • Health and Safety 
  • Service Schedules 
  • Fluids, Lubricants, and Capacities 
  • Tools 
  • Prepare the Machine for Maintenance 
  • Cleaning the Machine 
  • Checking for Damage 
  • Greasing 
  • Access Panels
  • Contents Page No.
  • Heating and Air Conditioning 
  • Airmaster 
  • Brakes 
  • Electrical System 
  • Engine 
  • Fuel System 
  • Hydraulic System 
  • Steering 
  • Transmission 
  • Tyres and Wheels 
  • Wheel Alignment 
  • Wear Pads 
  • Windscreen Washer 
  • Fire Extinguisher (if fitted)
• Section A - Attachments
  • Service Tools
  • Hydraulic Tool Circuit (HTC)
  • Airmaster Compressor
  • 3 Point Hitch
  • Service Procedures
• Section B - Body and Framework
  • Service Tools
  • Cab Air Conditioning SYSTEM
  • Cab
  • Air Conditioning Condenser
  • Cab HVAC Unit
  • Fuel Tank
  • Hydraulic Tank
  • Stabilizer Legs
  • Stabilizer Leg Alarm SYSTEM
  • Boom and Dipper
  • Overload Warning SYSTEM
  • Kingpost & Carriage
• Section C - Electrics
  • Service Tools
  • Technical Data
  • Schematic Circuits
  • Service Procedures
  • Alternator 
  • Starter Motor
  • Harness Data
• Section D - Controls
  • Steering Column
  • Removal and Replacement 
  • Loader Control Knob
  • Shovel Reset (if fitted)
• Section E - Hydraulics
  • Service Tools
  • Technical Data
  • Basic System Operation
  • Schematic Circuits
  • Circuit Descriptions
  • Fault Finding
  • Service Procedures
  • Main Pump
  • Loader Valve
  • Excavator Valve
  • Hose Burst Protection Valves - if fitted
  • Hydraulic Rams
  • Oil Cooler Matrix
  • Smooth Ride System (SRS) - if fitted
• Section F - Transmission
  • Service Tools
  • Technical Data
  • Basic Operation
  • Systems Description
  • Electrical Connections
  • Fault Finding
  • Service Procedures
  • Propshafts
  • Front Axle SD55
  • Rear Axle SD55
  • Synchro Shuttle Gearbox
  • Torque Converter
  • Oil Cooler Matrix
• Section G - Brakes
  • Service Tools
  • Technical Data
  • Basic System Operation
  • Fault Finding
  • Service Procedures
  • Compensating Master Cylinder
  • Service Brakes
  • Parking Brake
• Section H - Steering
  • Service Tools
  • Technical Data
  • Basic System Operation
  • Circuit Descriptions
  • Fault Finding
  • Service Procedures
  • Steer Rams
  • Priority Valve
  • Steer Mode Valve - Type 1
  • Steer Mode Valve - Type 2
  • Anti-Cavitation Valve (if fitted)
  • Hydraulic Steer Unit
• Section K - Engine
  • Service Tools
  • Perkins Engine
  • JCB Dieselmax Engine