JCB Drivetrain Allison Transmission 4000 Series Service Manual PDF

Key Features 

Inside this manual, you'll find:

• Illustrated Instructions: Step-by-step guides for installation, disassembly, assembly, and adjustment processes.
• Technical Insights: Valuable information to understand the equipment's operation from a technical perspective.
• Repair and Maintenance Guidance: Detailed procedures to assist in the effective repair and upkeep of your transmission.
• Quality Improvement: Factory instructions aimed at enhancing repair quality by providing comprehensive service information, rational repair methods, and criteria for assessing maintenance work.
• User-Friendly Format: This is an electronic PDF book that's easy to navigate and read on any device with a PDF reader.

This manual is designed to improve the efficiency and accuracy of your repair work, ensuring that service personnel have access to all the necessary information regarding the equipment's features and maintenance procedures.

Models Covered

The manual covers the following Allison 4th Generation Controls Vocational Models:

• 4000 EVS
• 4000 HS
• 4000 MH
• 4000 RDS
• 4000 SP
• 4000 TRV
• 4500 EVS
• 4500 HS
• 4500 RDS
• 4500 SP
• 4700 EVS
• 4700 RDS
• 4700 SP
• 4800 EVS
• 4800 SP
• B 500
• T 425
• T 450
• T 525

Manual Contents

The manual is organized into several sections for easy navigation:

1. Section 1. General Information
   • Scope of Manual
   • Supplementary Information
   • Ordering Parts
   • General Description
   • Major Components
   • Model Designation Code
   • Exploded (Disassembled) Views
   • Diagnosis
   • Preservation and Storage
   • Restoring Transmission to Service
   • Electromagnetic/Radio Frequency Interference
   • Operating Instructions
   • Specifications and Data
2. Section 2. Preventive Maintenance
   • Scope
   • Periodic Inspection and Care
   • Importance of Proper Fluid Level
   • Electronic Fluid Level Check
   • Manual Fluid Level Check Procedure
   • Cold Check
   • Hot Check
   • Keeping Fluid Clean
   • Fluid Recommendations
   • Fluid and Filter Change Intervals
   • Fluid Contamination
   • Fluid and Filter Change Procedure
   • Breather
   • Transmission Stall Test and Neutral Cool-Down Check
   • Reading Clutch Pressures
   • Fluid Leak Diagnosis
   • Output Flange/Yoke and Oil Seal Maintenance
   • On-Vehicle Maintenance
3. Section 3. General Overhaul Information
   • Scope
   • Tools and Equipment
   • Replacement Parts
   • Careful Handling
   • Cleaning and Inspection
   • Assembly Procedures
   • Removing Transmission from Vehicle
   • Wear Limits
   • Spring Specifications
   • Torque Specifications
4. Section 4. Transmission Disassembly
   • Scope
   • Disassembly of Transmission
5. Section 5. Module Rebuild
   • Scope
   • General Information for Module Rebuild
   • Torque Converter Module
   • Torque Converter Housing Module (Models Without PTO Provision)
   • Torque Converter Housing Module (Models With PTO Provision)
   • Front Support and Oil Pump Module
   • Rotating Clutch Module
   • C3/C4 and Main Housing Module
   • Main Shaft Module
   • P1 Planetary Module
   • P2 Planetary Module
   • P3 Planetary Module (4700 and 4800 Models)
   • C6 Adapter Housing Module (4700 and 4800 Models)
   • Retarder and P3 Planetary Module
   • Retarder and Output Shaft Module (4700 and 4800 Models with Retarder)
   • Rear Cover Module (Except 4700 and 4800 Models)
   • Rear Cover and Output Shaft Module (4700 and 4800 Models with Rear Cover)
   • Control Valve Module
6. Section 6. Transmission Assembly
   • Scope
   • Assembly of Transmission
7. Section 7. Wear Limits and Spring Data
   • Wear Limits Data
   • Spring Data
8. Section 8. Customer Service
   • Owner Assistance
   • Service Literature

Easy-to-Use PDF Format

The manual is provided as an electronic PDF book in English. It's compatible with any device that can read PDF files, such as computers, tablets, and smartphones. To view the manual, you can use any modern browser or suitable PDF reader. 

This format allows you to:

• Quickly navigate through sections and topics
• Search for specific terms or procedures
• Zoom in on diagrams and illustrations for better clarity
• Print pages or sections as needed

How to Obtain the Manual

To get your Allison Transmission 4000 Series Service Manual, visit the product page and click the 'Buy Now' button. After completing your purchase, you'll receive an email with a download link and instructions within minutes.

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