Hyster (ZF-WG211) Operations and Diagnostics Manual PDF

This is the complete official Operations and Diagnostics Manual that was written especially for specialists who have and work with Hyster products. The electronic guide should be of help and assistance in the correct and efficient repair and maintenance work. Factory file covers sections about description device, hydraulic operation, system sections, operating modes, electrical specifications, also, has detailed schemes, many pictures, diagrams, tables which help you better understand and learn your equipment.

All safety regulations must be read and applied by every person to avoid any breakdowns or injuries. This indexed PDF file with the search function. Any material in this tutorial will be easily found using this feature. Online includes 42 pages for reading.  We recommend using Adobe PDF Reader, to be sure all images and graphics will display correctly.

Table of Contents:

Series Code / Model Designation Reference Table
General
Description
General
Clutch
Operation
Hydraulic Operation
Clutch Valve
Cooling and Lubrication
Control System
Transmission Control Unit (TCU)
Operating Modes
Normal Mode
Substitute Clutch Control
Limp-Home Mode
Transmission Shut Down Mode
TCU Shut Down Mode
Transmission Exceed Codes
Self-Test
Fault Codes
Description
Fault Log Mode
Access
Exit
Clear
Fault Log Memory
Fault Rectification
Hydraulic Control Valve
Hydraulic Control Valve Repair
Solenoid Replacement
Pressure Check
Pressure Specifications
Speed and Temperature Sensors
Speed Sensors
Test
Temperature Sensors
Shift Lever
Pedal MONOTROL
ZF Transmission Test and Calibration
Transmission Test and Calibration
Precautions
Stall Test
Description
Stall Test Procedure
Inch Pedal Calibration
Description
Calibration
Brake and Inch Pedal Adjustment
Inch Sensor Adjustment
Inch Pedal Calibration
Preparation
Calibration Procedure Using the Calibration Switch
Calibration Procedure Using the Testman software
Inch Pedal Calibration Fault Codes
Clutch Calibration
Description
Clutch Calibration Procedure
Manual Clutch Calibration Procedure
Testman Clutch Calibration Procedure
Testman
Description
Connection
Truck Configuration
Configuration
Limitations
Capacities and Specifications
Electrical Specifications
Transmission Control Unit Diagram
ZF Transmission Fault Codes
Transmission Exceed Codes
Testman Fault Codes