For safe and efficient operation of the wheel loader, the driver-operator must acquire knowledge regarding the design features, controls, and operating rules. This PDF Operator's Manual contains this kind of service information that is intended for Hitachi Wheel Loaders ZW220, ZW250, ZW310 Models. Without studying this pdf manual, it is not recommended to start the operation of loaders.
This operator's manual explains the proper operation of the maintenance of the Hitachi Wheel Loaders ZW220, ZW250, ZW310, as well as the periodic inspection procedures.
This pdf manual describes care and safety recommendations, technical data, specifications. The manual contains many pictures, diagrams, illustrations, which help to carry out the installation and dismantle of spare parts for the loader.
To purchase this manual is very simple: just click on the button 'Buy Now' and follow the detailed instructions. After payment, you will receive a link to download this PDF manual. To work with it, use Adobe PDF Reader, which allows you to print and study the pdf instruction.
Document Part No. EM4GB-1-1
Serial No 005101 and up
Models covered:
ZW220,
ZW250,
ZW310.
CONTENTS:
- ENGIN EMISSION CONTROL LABEL
- MACHINE NUMBERS
- SAFETY
- Recognize Safety Information
- Understand Signal Words
- Follow Safety Instructions
- Prepare for Emergencies
- Wear Protective Clothing
- Protect Against Noise
- Inspect Machine
- General Precautions for Cab
- Use Handholds and Steps
- Adjust the Operator’s Seat
- Ensure Safety Before Rising from or Leaving Operator’s Seat
- Fasten Your Seat Belt
- Move and Operate Machine Safely
- Handle Starting Aids Safely
- Operate Only from Operator’s Seat
- Jump Starting
- Investigate Job Site Beforehand
- Equipment of Head Guard, Rops, Fops
- Provide Signals for Jobs Involving Multiple Numbers of Machines
- Keep Riders Off Machine
- Drive Safely
- Drive Machine Safely (Work Site)
- Drive Safely with Bucket Loaded
- Drive on Snow Safely
- Travel on Public Roads Safely
- Avoid Injury From Rollaway Accidents
- Avoid Accidents from Backing Up and Turning
- Avoid Positioning Bucket Over Anyone
- Avoid Tipping
- Never Undercut a High Bank
- Dig With Caution
- Perform Truck Loading Safely
- Avoid Power Lines
- Precautions for Operation
- Precautions for Lightening
- Object Handling
- Protect Against Flying Debris
- Park Machine Safely
- Store Attachments Safely
- Transport Safely
- Handle Fluids Safely−avoid Fires
- Practice Safe Maintenance
- Warn Others of Service Work
- Support Machine Properly
- Stay Clear of Moving Parts
- Support Maintenance Properly
- Prevent Parts from Flying
- Prevent Burns
- Replace Rubber Hoses Periodically
- Avoid High-pressure Fluids
- Prevent Fires
- Evacuating in Case Of Fire
- Beware of Exhaust Fumes
- Precautions for Welding and Grinding
- Avoid Heating Near Pressurized Fluid Lines
- Avoid Applying Heat to Lines Containing Flammable Fluids
- Remove Paint Before Welding or Heating
- Beware of Asbestos Dust
- Prevent Battery Explosions
- Service Air Conditioning System Safely
- Handle Chemical Products Safely
- Dispose of Waste Properly
- SAFETY SIGNS
- COMPONENTS NAME
- OPERATOR’S STATION
- Cab Features
- Monitor Panel
- Stop Indicator
- Service Indicator
- Parking Brake Indicator
- Brake Oil Low Pressure Indicator
- Brake Oil Low Level Indicator
- Emergency Steering Indicator (Optional)
- Low Steering Oil Pressure Indicator (Optional)
- Seat Belt Indicator
- Discharge Warning Indicator
- Engine Warning Indicator
- Overheat Indicator
- Engine Oil Low Pressure Indicator
- Water Separator Indicator
- Air Filter Restriction Indicator
- Transmission Warning Indicator
- Transmission Oil Filter Restriction Indicator
- Hydraulic Oil Temperature Indicator
- Transmission Oil Temperature Indicator
- Engine Coolant Temperature Gauge
- Transmission Oil Temperature Gauge
- Fuel Gauge
- Preheat Lamp
- Turn Signal Indicator
- High Beam Indicator
- Work Light Indicator
- Clealance Light Indicator
- Lever Steering Indicator (Optional)
- Maintenance Indicator
- Forward/reverse Selector Switch Indicator
- Monitor Display
- Clock Setting Mode
- Switches, Steering Wheel and Pedals
- Accelerator Pedal
- Brake Pedal
- Steering Column Tilt & Telescopic Lever
- Air Conditioner Operation
- Auto Air conditoner
- Defroster Operation
- Tips for Optimal Air Conditioner Usage
- Right Console/Switches
- Loader Control Lever
- Front Control Lever Lock
- Armrest Adjust Handle
- Finger Type
- Multi-function Type
- Right Console Switch Panel
- Ashtray
- Adjusting Operator’s Seat (Air Suspension Type Seat)
- Adjusting Operator’s Seat (Mechanical Suspension Type Seat)
- Adjusting Operator’s Seat
- Seat Belt
- Rear Tray
- Fuse Box
- Fuse Box A
- Fuse Box B
- Hot&Cool Box
- Tray and Drink Holder
- Rops Cab
- Front Room Light
- Rear Room Light
- Sun Visor
- Emergency Evacuation Hammer
- Coat Hook
- AM/FM Radio Operation
- Digital Clock Setting Procedure
- Upper Switch Panel (Optional)
- Front Hot-Wire Heater Switch (Optional)
- Rear Hot-Wire Heater Switch (Optional)
- Rotary Light Switch (Optional)
- Rear View Mirror
- Room Mirror
- Cab Door
- Door Lock Knob
- Door Open/Close Lever
- Window Open/Close Lever
- When Fully Opening the Door
- Door Lock Disengage Lever
- Articulate Lock Bar
- Towing Pin
- Seat Pocket
- Tool Box
- Inspection/ Maintenance Side Access Cover
- Rear Grille
- Steps
- Vandal-Proof Devices
- BREAK-IN
- Observe Engine Operation Closely
- OPERATING THE ENGINE
- Check Before Starting
- Starting Engine
- Check After Starting
- Using Booster Batteries
- Warming Up Operation
- Warming Up Operation In Cold Weather
- Stopping Engine
- DRIVING THE MACHINE
- Driving Machine
- Starting to Move
- Parking Brake Switch
- Drive Speed Change
- Changing Forward/Reverse Drive Direction
- Finger Type
- Multi-function Type
- Steering
- Provisional Stop and Restart of Driving
- Precautions for Driving on Slopes
- Precautions to be Taken if the Machine Failure Occurs
- Stop/Parking
- OPERATING THE MACHINE
- Loader Control Lever
- Front Control Lever Lock
- Clutch Cut Position Switch
- Adjustment of Loader Front
- Lift Arm Auto Lever Switch (Optional)
- Adjustment of Bucket Auto Leveler
- Adjustment of Lift Arm Kick Out
- Adjustment of Lift Arm Auto Leveler (Optional)
- Before Operation
- Precautions for Operation
- Ensure Safety When Operating on Road Shoulders
- Avoid Overloading
- Avoid Rapid Steering Changes And/or Sudden Braking
- Excavation
- Digging and Loading Level Ground
- Grading
- Loading
- Dozing
- Scooping
- Removing Snow
- Lifting Wheel Loader
- Precautions for after Operations
- TRANSPORTING
- Transporting by Road
- Transporting by Trailer
- Loading/Unloading on Trailer
- Transporting
- Transporting Wheel Loader (Urgent Situation)
- Towing Method
- Lifting Machine
- MAINTENANCE
- Correct Maintenance and Inspection Procedures
- Check The Hour Meter Regularly
- Use Correct Fuels and Lubricants
- Layout (ZW220, ZW250)
- Layout (ZW310)
- Maintenance Guide Table
- Preparations for Inspection and Maintenance
- Lock Frames
- Inspection/Maintenance Access Side Cover
- Rear Grille
- Periodic Replacement Of Parts
- Maintenance Guide
- Kind of Oils
- A. Greasing
- B. Engine
- C. Power Train
- D. Hydraulic System
- E. Fuel System
- F. Air Cleaner
- G. Cooling System
- H. Electrical System
- I. Brake System
- J. Tire
- K. Air Conditioner
- L. Miscellaneous
- MAINTENANCE UNDER SPECIAL
- ENVIRONMENTAL CONDITIONS
- Maintenance Under Special Environmental Conditions
- STORAGE
- Storing the Machine
- Removing the Machine from Storage
- TROUBLESHOOTING
- SPECIFICATIONS
- OPTIONAL ATTACHMENTS
- Hydraulic Type Quick Coupler Operation
- Log Grapple Operation
- Loading and Unloading
- Working Position
- Carrying Position
- Picking Up Operation (One Log)
- Truck Loading
- Specifications (Bolt-on Cutting Edge)
- Specifications (Bucket With Teeth)
- Specifications (Rock Bucket With Teeth)
- Specifications (Bolt-on Cutting Edge (Hight-lift Arm))
- Specifications (Log Grapple)
- INDEX
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