
Note: You may also be interested in the following PDF manual for these models:
Manual Review
This PDF Workshop Manual provides detailed technical service information, special repair instructions, fitting guidelines, and illustrations for the Hitachi Hydraulic Excavators ZX180LC-5G and ZX180LCN-5G models. It's an essential resource for technicians, mechanics, and excavator owners who need comprehensive guidance on servicing, repairing, and troubleshooting these machines.
The main advantages of the manual:
- Perform Accurate Repairs: Follow step-by-step instructions to fix issues correctly and efficiently.
- Troubleshoot Effectively: Diagnose problems and find solutions quickly.
- Understand Technical Details: Gain in-depth knowledge of your excavator's systems and components.
- Maintain Equipment Properly: Ensure your machine operates at peak performance and extend its lifespan.
- Access High-Quality Visuals: Utilize detailed pictures, diagrams, and charts to assist in repairs.
Features of the Manual
The workshop manual includes:
- Detailed Service Information: Comprehensive coverage of all aspects of the excavator's maintenance and repair.
- Special Repair Instructions: Specific guidelines for handling complex repairs and adjustments.
- Fitting Instructions: Guidance on assembling and disassembling components.
- Illustrations and Pictures: Visual aids to enhance understanding and facilitate repairs.
- Printable PDF Format: Easily print pages, pictures, or the entire manual as needed.
We recommend using Adobe Acrobat Reader to ensure all images and graphics display correctly.
How to Access the Manual
Purchasing and accessing the manual is straightforward:
- Click the 'Buy Now' button on the product page.
- Fill out the required information to complete your purchase.
- You'll receive an email with a download link and installation instructions within a few minutes.
- Download the PDF manual and begin using it immediately.
If you have any questions or need assistance, please contact our support team. We're here to help.
Models Covered
This manual covers the following models:
- Hitachi ZX180LC-5G
- Hitachi ZX180LCN-5G
Document Part No.: WDBH-EN-00
Manual Contents
Introduction
- To The Reader
- Additional References
- Manual Composition
- Page Number
- Safety Alert Symbol and Headline Notations
- Units Used
Symbol and Abbreviation
Safety
- Recognize Safety Information
- Understand Signal Words
- Follow Safety Instructions
- Prepare for Emergencies
- Wear Protective Clothing
- Protect Against Noise
- Inspect Machine
- General Precautions for Cab
- Use Handholds and Steps
- Adjust the Operator's Seat
- Ensure Safety Before Rising from or Leaving Operator’s Seat
- Fasten Your Seat Belt
- Move and Operate Machine Safely
- Operate Only from Operator's Seat
- Jump Starting
- Keep Riders off Machine
- Precautions for Operations
- Investigate Job Site Beforehand
- Install OPG Guard
- Provide Signals for Jobs Involving Multiple Machines
- Confirm Direction of Machine to Be Driven
- Drive Machine Safely
- Avoid Injury from Rollaway Accidents
- Avoid Injury from Back-Over and Swing Accidents
- Keep Person Clear from Working Area
- Never Position Bucket Over Anyone
- Avoid Undercutting
- Avoid Tipping
- Never Undercut a High Bank
- Dig with Caution
- Operate with Caution
- Avoid Power Lines
- Precautions for Lightning
- Object Handling
- Protect Against Flying Debris
- Park Machine Safely
- Handle Fluids Safely−Avoid Fires
- Transport Safely
- Practice Safe Maintenance
- Warn Others of Service Work
- Support Machine Properly
- Stay Clear of Moving Parts
- Prevent Parts from Flying
- Store Attachments Safely
- Prevent Burns
- Replace Rubber Hoses Periodically
- Avoid High-Pressure Fluids
- Prevent Fires
- Evacuating in Case of Fire
- Beware of Exhaust Fumes
- Precautions for Welding and Grinding
- Avoid Heating Near Pressurized Fluid Lines
- Avoid Applying Heat to Lines Containing Flammable Fluids
- Precautions for Handling Accumulator and Gas Damper
- Remove Paint Before Welding or Heating
- Beware of Asbestos and Silicon Dust and Other Contamination
- Prevent Battery Explosions
- Service Air Conditioning System Safely
- Handle Chemical Products Safely
- Dispose of Waste Properly
- Never Ride Attachment
- Precautions for Communication Terminal
- Precaution for Communication Terminal Equipment
- Before Returning the Machine to the Customer
Section and Group Contents
Section 1: General
- Group 1: Precautions for Disassembling and Assembling
- Group 2: Tightening
- Group 3: Painting
- Group 4: Bleeding Air
- Group 5: Pressure Release Procedure
- Group 6: Preparation
Section 2: Maintenance Standard Contents
- Group 1: Upperstructure
- Group 2: Undercarriage
- Group 3: Front Attachment
Section 3: Upperstructure
- Group 1: Cab
- Group 2: Counterweight
- Group 3: Main Frame
- Group 4: Engine
- Group 8: Pump Device
- Group 9: Control Valve
- Group 10: Swing Device
- Group 11: Pilot Valve
- Group 12: Solenoid Valve
- Group 13: Signal Control Valve
Section 4: Undercarriage
- Group 1: Swing Bearing
- Group 2: Travel Device
- Group 3: Center Joint
- Group 4: Track Adjuster
- Group 5: Upper and Lower Rollers
- Group 6: Track
Section 5: Front Attachment
- Group 1: Front Attachment
- Group 2: Cylinder