Hitachi Articulated Dump Truck AH500-D Service Manual PDF

NOTE: for better repair and maintenance, you can also purchase the following manuals for Hitachi ADT AH500-D:
Technical Manual Operation and Tests

We bring to your attention the PDF Service Manual for Hitachi Articulated Dump Truck AH500-D.

The service manual contains many sections (see screenshots and a list of content, which is presented below). All subsections that describe the maintenance and repair of units and systems contain lists of possible malfunctions and recommendations for resolving them, as well as for instructions for disassembling, assembling, adjusting, and repairing Hitachi Articulated Dump Trucks components and systems.

The illustrations in this pdf manual are pictorial and not necessarily true representations of components. Photographs and illustrations may show optional equipment.

A step-by-step and visual description of repair procedures, an abundance of drawings, extensive reference repair data will allow you to select competently replacement parts, make appropriate adjustments, dress the body, etc.
In order to decide on the choice of a service repair manual, it is better to get to know him better. For this, the page contains the link 'Hitachi pdf manual instant preview'. By clicking on the link you can preview the contents of this pdf instruction.

This service manual comes in PDF format, includes 533 pages, all pages are printable and readable. We recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly.

Note: Serial No. AH500-D 001954 and up
Document Part Number KH8TJG-E-00 (872152)

Models covered:
AH500-D 6X6

CONTENTS:

• SAFETY
  • SAFETY FEATURES
  • GENERAL SAFETY
  • SAFETY REGULATION
  • SAFETY DECALS
• CHAPTER 1. OPERATIONAL CHECK-OUT PROCEDURE
  • OPERATIONAL CHECK-OUT
  • OPERATIONAL CHECKS - KEY SWITCH ON, ENGINE OFF
• CHAPTER 2. ENGINE
  • SECTION 1. THEORY OF OPERATION
  • SECTION 2. DIAGNOSE ENGINE MALFUNCTIONS
  • SECTION 3. ADJUSTMENTS
  • SECTION 4. TESTS
• CHAPTER 3. ELECTRICAL SYSTEM
  • SECTION 1. SYSTEM INFORMATION
  • SECTION 2. DESCRIPTION OF CIRCUITS
  • SECTION 3. REFERENCES
  • SECTION 4. TESTS
• CHAPTER 4. TRANSMISSION HD4560
  • SECTION 1. THEORY OF OPERATION
  • SECTION 2. DIAGNOSTIC INFORMATION
  • TABLE OF ERROR CODES
  • SECTION 3. ADJUSTMENTS AND TESTS
• CHAPTER 5. PNEUMATIC SYSTEM
  • SECTION 1. THEORY OF OPERATION
  • SECTION 2. DIAGNOSTIC INFORMATION
  • SECTION 3. ADJUSTMENTS AND TESTS
• CHAPTER 6. HYDRAULIC SYSTEM
  • SECTION 1. THEORY OF OPERATION
  • SECTION 2. DIAGNOSTIC INFORMATION
  • SECTION 3. TESTS
• CHAPTER 7. HEATING AND AIR CONDITIONING
  • SECTION 1. THEORY OF OPERATION
  • SECTION 2. DIAGNOSTIC INFORMATION
  • SECTION 3. TESTS
• CHAPTER 8. MAINTENANCE SCHEDULES
• CHAPTER 9. DAILY OR 10 HOURLY SERVICE CHECKS
• CHAPTER 10. 500 HOURS SERVICE AND CHECKS
  • SECTION 1. DRIVE TRAIN
• CHAPTER 11. 500 HOURS SERVICE AND CHECKS
  • SECTION 1. DRIVE TRAIN
  • SECTION 2. CLEAN, CHECK AND REPLACE BREATHERS
  • SECTION 3. CAB AND ELECTRICAL
  • SECTION 4. LUBRICATION
• CHAPTER 12. 1 000 HOURS SERVICE AND CHECKS
  • SECTION 1. DRIVE TRAIN
  • SECTION 2. HYDRAULICS AND LUBRICATION
  • SECTION 4. AXLES AND CHASSIS & SUSPENSION
• CHAPTER 13. 2 000 HOURS SERVICE AND CHECKS
  • SECTION 1. DRIVE TRAIN
  • SECTION 2. HYDRAULICS AND LUBRICATION
  • SECTION 3. CAB, PNEUMATICS, AND ELECTRICAL
• CHAPTER 14. 3 000 HOURS OF SERVICE AND CHECKS
  • SECTION 1. DRIVE TRAIN
  • SECTION 2. HYDRAULICS AND PNEUMATICS
• CHAPTER 15. 4 000 HOURS SERVICE AND CHECKS
  • SECTION 1. DRIVE TRAIN
  • SECTION 2. HYDRAULICS AND PNEUMATICS
• CHAPTER 16. AS REQUIRED SERVICE
  • SECTION 1. ENGINE
  • SECTION 2. CAB AND LUBRICATION
• CHAPTER 17. MISCELLANEOUS SERVICE AND CHECKS
  • SECTION 1. DRIVE TRAIN
  • SECTION 2. ELECTRICAL
  • SECTION 3. OPERATIONAL CHECKOUT
• CHAPTER 18. TROUBLESHOOTING
  • SECTION 1. SYMPTOMS AND REMEDIES
• CHAPTER 19. APPENDIX
  • OBW Functional Description – ADT Mk IV
  • HYDRAULIC FAN COOLER FUNCTIONAL DESCRIPTION – ADT MK IV
  • CCU2 HEADLIGHT LOGIC AND CONTROL
  • CCU2 WIPER CONTROL LOGIC
  • AIR-CONDITIONING CONTROL LOGIC
  • BIN CONTROL LOGIC
  • PR001_PARK BRAKE FUNCTION