Hitachi Articulated Dump Truck AH500-D Operation and Tests Technical Manual PDF

NOTE: for better repair and maintenance, you can also purchase the following manuals for Hitachi ADT AH500-D:
Service Manual

This PDF technical manual is intended for the maintenance of the Hitachi Articulated Dump Truck AH500-D.

The pdf publication contains detailed repair information, adjustment information of truck mechanisms, maintenance instruction, as well as possible malfunctions and methods for eliminating them, the mating dimensions of the main parts, and the limits of their allowable wear.

This manual is written for an experienced technician and is an on-the-job guide containing only the vital service information needed for diagnosis, analyses, testing, and repair. Essential tools required in performing certain service works are identified in this repair manual and are recommended for use.

This technical service manual comes in PDF format, all pages and pictures are printable. To view the service information you need to install Adobe PDF Reader.

This pdf manual helps you quickly and easily calibrate the equipment to fix hardware problems, solve any problems, find troubleshooting information.
The operation and tests book is intended for owners, repair professionals, and anyone who wants to buy Hitachi Articulated Dump Trucks.

Note:
Manual No. KM-8TJ-E
Vol. No. T8TJ-E-01
Document Part Number T8TJE-01(872125)

Models covered:
AH500-D 6X6 (412850)

CONTENTS:

• USER’S INFORMATION FEEDBACK FORM
• SAFETY 
• SAFETY DECALS
• CHAPTER 1. OPERATIONAL CHECK-OUT PROCEDURE 
  • OPERATIONAL CHECK-OUT
  • OPERATIONAL CHECKS - KEY SWITCH ON, ENGINE OFF
  • OPERATIONAL CHECKS - ENGINE ON
• CHAPTER 2. ENGINE
  • SECTION 1. THEORY OF OPERATION
  • SECTION 2. DIAGNOSE ENGINE MALFUNCTIONS
  • SECTION 3. ADJUSTMENTS
  • SECTION 4. TESTS
• CHAPTER 3. ELECTRICAL SYSTEM
  • SECTION 1. SYSTEM INFORMATION
  • SECTION 2. DESCRIPTION OF CIRCUITS
  • SECTION 3. REFERENCES
  • SECTION 4. TESTS
• CHAPTER 4. TRANSMISSION HD4560
  • SECTION 1. THEORY OF OPERATION
  • SECTION 2. DIAGNOSTIC INFORMATION
• CHAPTER 5. PNEUMATIC SYSTEM 
  • SECTION 1. THEORY OF OPERATION 
  • SECTION 2. DIAGNOSTIC INFORMATION
  • SECTION 3. TESTS
• CHAPTER 6. HYDRAULIC SYSTEM
  • SECTION 1. THEORY OF OPERATION
  • SECTION 2. DIAGNOSTIC INFORMATION
  • SECTION 3. TESTS
• CHAPTER 7. HEATING AND AIR CONDITIONING
  • SECTION 1. THEORY OF OPERATION
  • SECTION 2. DIAGNOSTIC INFORMATION
  • SECTION 3. TESTS 
• CHAPTER 8. MENU DISPLAY UNIT AND ALPHANUMERICAL DISPLAY
  • START-UP DISPLAY
  • DEFAULT SCREEN
  • TO SELECT BETWEEN MENUS
• CHAPTER 9. MAINTENANCE SCHEDULES
• CHAPTER 10. DAILY OR 10 HOURLY SERVICE CHECKS
• CHAPTER 11. 500 HOURS SERVICE AND CHECKS
  • SECTION 1. DRIVE TRAIN
  • SECTION 2. CLEAN, CHECK AND REPLACE BREATHERS
  • SECTION 3. CAB AND ELECTRICAL
  • SECTION 4. LUBRICATION 
• CHAPTER 12. 1 000 HOURS SERVICE AND CHECKS
  • SECTION 1. ENGINE
  • SECTION 2. TRANSMISSION AND TRANSFER CASES
  • SECTION 3. HYDRAULICS AND LUBRICATION
  • SECTION 4. AXLES AND CHASSIS & SUSPENSION
• CHAPTER 13. 2 000 HOURS SERVICE AND CHECKS
  • SECTION 1. DRIVE TRAIN
  • SECTION 2. HYDRAULICS AND LUBRICATION
  • SECTION 3. CAB, PNEUMATICS, AND ELECTRICAL
• CHAPTER 14. 4 000 HOURS SERVICE AND CHECKS
  • SECTION 1. HYDRAULICS AND PNEUMATICS
• CHAPTER 15. AS REQUIRED SERVICE
• CHAPTER 16. MISCELLANEOUS SERVICE AND CHECKS
  • SECTION 1. ENGINE
  • SECTION 2. ELECTRICAL
  • SECTION 3. OPERATIONAL CHECKOUT
• CHAPTER 17. TROUBLESHOOTING
  • SECTION 1. SYMPTOMS AND REMEDIES
  • SECTION 2. FAULT CODES
  • Table of Error Codes For Machine and Engine
  • TABLE OF ERROR CODES