Hino 500 Series Truck Chassis FD7J Body Mounting Manual PDF

This body mounting manual is provided to Body and Equipment Manufacturers, including inter-mediate and/or final stage manufacturers (hereinafter collectively referred to as Body and Equipment Manufacturers), to provide:
• Technical instructions for Hino truck chassis with cab for modification and mounting of bodies,
• An aid to Body and Equipment Manufacturers for producing safe vehicles under their own discretion and responsibility,
• Other general advice for installation, modification or alteration, when Body and Equipment Manufacturers install any body or other equipment or device on Hino truck chassis with cab (hereinafter collectively referred to as Hino Chassis), or modify or alter a Hino Chassis.
This manual is a PDF file, which includes 295 pages, all pages are printable and readable. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Truck Chassis Model FD7J

(MODEL)       (PRODUCTION CODE)
HINO 51024              FD7JJMA
                                FD7JLMA
                                FD7JLMA
                                FD7JLMG
                                FD7JPMA
                                FD7JPMG
HINO 51026              FD7JLMG
                                FD7JPMG

CONTENTS:

• 1. VEHICLE SUMMARY
  • MODEL CODE
  • IDENTIFICATION NUMBER
  • CHASSIS SPECIFICATIONS
• 2. GENERAL PRECAUTIONS
  • FIRE SHIELD
  • CLEARANCE BETWEEN CAB AND REAR BODY OR EQUIPMENT
  • RECOMMENDED POSITIONS OF U-BOLTS
  • RECOMMENDED POSITIONS OF REAR FENDERS AND MUDGUARDS
  • PRECAUTION FOR ENGINE ECU
  • PRECAUTION FOR EXHAUST SYSTEM
  • ELECTRIC WELDING WORK
  • NOTES ON ADDITIONAL WIRING IN THE ENGINE COMPARTMENT
  • PRECAUTION OF THE ANTENNA POSITION
  • NOTES ON SYSTEM CONTROL COMPUTERS
  • PRECAUTION FOR ADDITIONAL FUEL TANK
  • PRECAUTION FOR THE FUEL HOSE
  • PRECAUTION FOR REMOVE NYLON TUBE FROM CONNECTOR
  • ADJUSTMENT OF LIGHT AXIS OF HEADLIGHT
  • PRECAUTION FOR VEHICLE TO BE PROVIDED HID LIGHT AXIS SENSOR
  • MAX. AND MIN. BODY WIDTH BY REGULATION CONTROL
  • PRECAUTION FOR SRS AIR BAG
  • PRECAUTION FOR FRONT UNDER-RUN PROTECTOR (FUP)
• 3. CHASSIS MASS & FRAME SECTION MODULUS
  • CHASSIS MASS
  • MASS OF THE OPTION EQUIPMENT
  • FRAME SECTION MODULUS
• 4. SPRINGS & REAR AXLES
  • SPRING CHARACTERISTICS
  • CALCULATION FOR HEIGHT OF FRAME UPPER SURFACE FROM GROUND
  • MAXIMUM VERTICAL DEFLECTION OF REAR WHEELS
  • MAXIMUM VERTICAL TRAVEL RANGE OF REAR AXLE AND SUSPENSION
  • MAXIMUM VERTICAL TRAVEL RANGE OF REAR LATERAL ROD
  • PRECAUTION WHEN WELDING OPERATIONS AROUND THE SUSPENSION PARTS
  • TRAVEL RANGE OF REAR SPRING
  • PRECAUTION FOR LEVELING VALVE LEVER
  • REAR SHOCK ABSORBER
• 5. P.T.O. AND CONTROL
  • PROVISION OF P.T.O. AND CONTROL
  • TRANSMISSION SIDE POWER TAKE OFF (OPT)
  • ENGINE REAR END POWER TAKE OFF
  • TRANSFER POWER TAKE OFF (OPT)
  • ENGINE CONTROL FOR BODY OR EQUIPMENT
  • REAR BODY CONTROL LEVER
• 6. ELECTRICAL SYSTEMS
  • FUSE BLOCK, RELAY PANEL AND FUSIBLE LINK BLOCK
  • SPARE POWER TERMINALS
  • ELECTRIC WIRING OF SPARE OUTLET
  • PRECAUTION FOR INSTALLING WIRES, etc., TO CAB
  • REAR COMBINATION LAMP
  • OTHER LAMPS
  • BACK-UP BUZZER
  • ELECTRICAL WIRING DIAGRAMS
  • SEMI-TRAILER ELECTRICAL CONNECTION
• 7. PAINTING
  • GENERAL PRECAUTIONS FOR PAINTING
  • NOTE ON THE TOP COAT OF PAINT
  • HOW TO REMOVE THE PARTS OF CAB
  • PROCEDURE FOR ADHERING ORNAMENTS
  • MOUNTING AND STICKING OF DOOR WEATHER STRIP
  • HOW TO MOUNT THE MAIN AND SUB SEAL
  • CAUTIONS FOR PAINTING TILT CYLINDER ROD
  • HANDLING OF LAMINATED WINDSHIELD
  • HANDLING OF COMPUTERS (ECU)
  • PRECAUTIONS FOR FITTING AND STORING THE CAUTION PLATE
  • CAUTIONS FOR PAINTING THE TIRE WHEELS
• 8. CHASSIS DRAWINGS
  • CAB DRAWINGS
  • CAB BACK DRAWINGS
  • CHASSIS DRAWINGS
  • CHASSIS FRAME DRAWINGS
• 9. MOUNTING OF CHASSIS EQUIPMENT
  • FUEL TANK
  • AIR TANK & AIR BOOSTER
  • BATTERY
  • EXHAUST SYSTEM
• 10. OTHER
  • BRAKE PIPING DIAGRAM
  • LICENSE PLATE BRACKET
  • SEMI-TRAILER BRAKE COUPLING (FOR TRACTOR ONLY)
• 11. REGULATION
  • HANDLING PRECAUTIONS OF CATALYST MUFFLER
  • HANDLING OF PARTS FOR MEETING THE EXTERNAL NOISE CONTROL REGULATION
  • REQUIREMENTS FOR 3RD ADR (AUSTRALIAN DESIGN RULE)