Harley Davidson V-Rod Models 2015 Service Manual PDF

This PDF Service Manual includes repair, maintenance, and troubleshooting information for Harley Davidson Motorcycles V-Rod Models 2015. It covers technical service data, step by step instructions, illustrations, and diagrams for Harley Davidson Motorcycles.

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Models covered:
V-Rod Models

CONTENTS:

• MAINTENANCE
  • 1.1 FASTENER TORQUE VALUES
  • 1.2 GENERAL
  • 1.3 FUEL AND OIL
  • 1.4 BULB REQUIREMENTS
  • 1.5 MAINTENANCE SCHEDULE
  • 1.6 ENGINE OIL AND FILTER
  • 1.7 AIR CLEANER AND EXHAUST SYSTEM
  • 1.8 TIRES AND WHEELS
  • 1.9 CLUTCH
  • 1.10 DRIVE BELT AND SPORCKETS
  • 1.11 THROTTLE CABLES
  • 1.12 CABLE, LINE AND FRAME INSPECTION
  • 1.13 BRAKES
  • 1.14 BRAKE PADS AND DISCS
  • 1.15 SPARK PLUGS AND COIL
  • 1.16 COOLING SYSTEM
  • 1.17 STEERING HEAD BEARINGS
  • 1.18 VALVE LASH
  • 1.19 BATTERY MAINTENANCE
  • 1.20 RADIATOR SIDE COVERS
  • 1.21 SUSPENSION ADJUSTMENTS
  • 1.22 SECINDARY CAM CHAIN
  • 1.23 HEADLAMP ALIGNMENT
  • 1.24 STORAGE
  • 1.25 TROUBLESHOOTING
• CHASSIS
  • 2.1 FASTENER TORQUE VALUES
  • 2.2 SPECIFICATIONS: CHASSIS
  • 2.3 VEHICLE IDENTIFICATION NUMBER (VIN)
  • 2.4 LOWER FRAME RAILS
  • 2.5 FRONT ENGINE MOUNT
  • 2.6 FRONT ENGINE MOUNT ASSEMBLY
  • 2.7 REAR ENGINE MOUNT
  • 2.8 ENGINE REPLACEMENT
  • 2.9 RIDER FOOTRESTS AND FOOT CONTROLS
  • 2.10 PASSENGER FOOTRESTS
  • 2.11 THROTTLE CABLES
  • 2.12 CLUTCH MASTER CYLINDER AND RESERVOIR
  • 2.13 CLUTCH LEVER
  • 2.14 CLUTCH FLUID LINE
  • 2.15 SECONDARY CLUTCH ACTUATOR
  • 2.16 BLEEDING CLUTCH FLUID LINE
  • 2.17 FRONT BRAKE MASTER CYLINDER AND RESERVOIR
  • 2.18 FRONT BRAKE CALIPER
  • 2.19 REAR BRAKE MASTER CYLINDET AND RESERVOIR
  • 2.20 REAR BRAKE CALIPER
  • 2.21 ABS BRAKE LINES
  • 2.22 BLEEDING BRAKES
  • 2.23 HANDLEBAR: VRSCDX
  • 2.24 HANDLEBAR: VRSCF
  • 2.25 HAND GRIPS
  • 2.26 FRONT WHEEL
  • 2.27 REAR WHEEL
  • 2.28 SEALED WHEEL BEARINGS
  • 2.29 CHECKING CAST WHEEL RUNOUT
  • 2.30 TIRES
  • 2.31 WHEEL ALIGNMENT
  • 2.32 FRONT FENDER
  • 2.33 FRONT FORK
  • 2.34 STEERING HEAD
  • 2.35 FORK LOCK
  • 2.36 BELT GUARD AND DEBRIS DEFLECTOR
  • 2.37 REAR SHOCK ABSORBERS
  • 2.38 REAR FORK
  • 2.39 SEAT
  • 2.40 REAR FENDER
  • 2.41 LICENSE PLATE BRACKET: VRSCF
  • 2.42 JIFFY STAND
• ENGINE
  • 3.1 FASTENER TORQUE VALUES
  • 3.2 SPECIFICATIONS: ENGINE
  • 3.3 SERVICE WEAR LIMITS
  • 3.4 HOW TO USE THIS SECTION
  • 3.5 OIL FLOW
  • 3.6 OIL PRESSURE
  • 3.7 TROUBLESHOOTING
  • 3.8 PREPARING MOTORCYCLE FOR SERVICE
  • 3.9 CAMSHAFTS, DRIVE CHAINS AND CAMSHAFT TIMING
  • 3.10 CYLINDER HEAD
  • 3.11 UPPER AND LOWER CRANKCASE SEPARATION
  • 3.12 ENGINE BOTTOM END SERVICE
  • 3.13 OIL PUMP
  • 3.14 OIL FILTER MOUNT
• FUEL SYSTEM
  • 4.1 FASTENER TORQUE VALUES
  • 4.2 SPECIFICATIONS: FUEL SYSTEM
  • 4.3 THROTTLE POSITION SENSOR (TPS)
  • 4.4 INTAKE AIR TEMPERATURE SENSOR (IAT)
  • 4.5 THRITTLE BODY AND FUEL RAIL
  • 4.6 IDLE AIR CONTROL (IAC)
  • 4.7 MANIFOLD ABSOLUTE PRESSURE SENSOR (MAP)
  • 4.8 OXYGEN SENSOR
  • 4.9 FUEL INJECTORS
  • 4.10 FUEL TANK
  • 4.11 FUEL MODULE ASSEMBLY
  • 4.12 VAPOR VALVE
  • 4.13 FUEL PRESSURE TEST
  • 4.14 EXHAUST SYSTEM: VRSDX
  • 4.15 EXHAUST SYSTEM: VRSCF
  • 4.16 INTAKE LEAK TEST
  • 4.17 EVAPORATIVE EMISSIONS CONTROL
• COOLING SYSTEM
  • 5.1 FASTENER TORQUE VALUES
  • 5.2 SPECIFICATIONS: COOLING SYSTEM
  • 5.3 COOLANT FLOW
  • 5.4 ENGINE COOLANT
  • 5.5 THERMOSTAT
  • 5.6 WATER PUMP
  • 5.7 COOLANT PIPES AND HOSES
  • 5.8 ENGINE COOLANT TEMPERATURE SENSOR (ECT)
  • 5.9 OIL LINE FITTINGS
  • 5.10 RADIATOR AND OIL COOLER
  • 5.11 OIL COOLER
• TRANSMISSION
  • 6.1 FASTENER TORQUE VALUES
  • 6.2 SPECIFICATIONS: TRANSMISSION
  • 6.3 CLUTCH
  • 6.4 TRANSMISSION
  • 6.5 COUNTERBALANCER BEARING REPLACEMENT
  • 6.6 SHIFT SHAFT AND SEAL
  • 6.7 OUTPUT SHAFT
  • 6.8 INPUT SHAFT
  • 6.9 DRIVE BELT
  • 6.10 DRIVE SPROCKET FLANCE
• ELECTRICAL
  • 7.1 FASTENER TORQUE VALUES
  • 7.2 SPECIFICATIONS: ELECTRICAL
  • 7.3 ELECTRONIC CONTROL MODULE (ECM)
  • 7.4 TURN SIGNAL AND SECURITY MODULE (TSM/TSSM/HFSM)
  • 7.5 RELAY AND FUSE BLOCK
  • 7.6 MAIN FUSE
  • 7.7 STARTER SYSTEM
  • 7.8 STARTER RELAY
  • 7.9 STARTER
  • 7.10 STARTER SOLENOID
  • 7.11 IGNITION/HEADLAMP KEY SWITCH
  • 7.12 HEADLAMP
  • 7.13 TAIL LAMP: VRSCDX
  • 7.14 TAIL LAMP: VRSCF
  • 7.15 TURN SIGNALS AND RUNNING LIGHTS: VRSCDX
  • 7.16 TURN SIGNALS: VRSCF
  • 7.17 CRANK POSITION SENSOR (CKP)
  • 7.18 VOLTAGE REGULATOR
  • 7.19 ALTERNATOR
  • 7.20 INSTRUMENT CLUSTER: VRSCDX
  • 7.21 INSTRUMENT CLUSTER: VRSCF
  • 7.22 VEHICLE SPEED SENSOR (VSS)
  • 7.23 WHEEL SPEED SENSORS
  • 7.24 NEUTRAL SWITCH
  • 7.25 OIL PRESSURE SWITCH
  • 7.26 REAR STOP LAMP SWITCH
  • 7.27 HORN
  • 7.28 COOLING FANS
  • 7.29 HANDLEBAR SWITCH ASSEMBLIES
  • 7.30 RIGHT HANDLEBAR SWITCH
  • 7.31 LEFT HANDLEBAR SWITCH
  • 7.32 HFSM MAINTENANCE
  • 7.33 PERSONAL IDENTIFICATION NUMBER (PIN)
  • 7.34 H-DSSS ACTUATION
  • 7.35 TSM/HFSM: PASSWORD LEARN
  • 7.36 ABS MODULE
• APPENDIX A CONNECTOR REPAIR
  • A.1 AUTOFUSE UNSEALED ELECTRICAL CONNECTORS
  • A.2 BOSCH COMPACT 1.1M CONNECTOR
  • A.3 BOSCH BTC SEALED CONNECTOR
  • A.4 DELPHI 100W MICRO-PACK SEALED CONNECTOR
  • A.5 DELPHI 150 METRI-PACK SEALED CONNECTORS
  • A.6 DELPHI 280 METRI-PACK UNSEALED CONNECTORS
  • A.7 DELPHI 480 METRI-PACK UNSEALED CONNECTORS
  • A.8 DELPHI 630 METRI-PACK UNSEALED CONNECTORS
  • A.9 DELPHI 800 METRI-PACK SEALED MAIN FUSE HOUSING
  • A.10 DELPHI  METRI-PACK TERMINAL REPAIR
  • A.11 DELPHI MICRO 64 SEALED CONNECTORS
  • A.12 DELPHI GT 150 SEALED CONNECTORS
  • A.13 DEUTSCH DT SEALED CONNECTORS
  • A.14 DEUTSCH DT SEALED TERMINAL REPAIR
  • A.15 DEUTSCH DTM SEALED MINI TERMINAL REPAIR
  • A.16 DEUTSCH DTM SEALED SOLID BARREL MINI TERMINAL REPAIR
  • A.17 JAE MX19 SEALED CONNECTORS
  • A.18 MOLEX CMC SEALED CONNECTORS
  • A.19 MOLEX MX 150 SEALED CONNECTORS
  • A.20 TYCO 040 MULTILOCK UNSEALED CONNECTOR
  • A.21 TYCO 070 MULTILOCK UNSEALED CONNECTOR
  • A.22 TYCO GET 64 SEALED CONNECTOR
  • A.23 TYCO MCP SEALED CONNECTOR
  • A.24 SEALED SPLICE CONNECTORS
• APPENDIX B WIRING
  • B.1 CONNECTORS
  • B.2 WIRING DIAGRAMS
• APPENDIX C REFERENCE
  • C.1 VALVE TAPPET SHIMS
  • C.2 VALVE LASH CALCULATION WORKSHEET 1
  • C.3 VALVE LASH CALCULATION WORKSHEET 2
  • C.4 LENGTH CONVERSION
  • C.5 FLUID CONVERSION
  • C.6 TORQUE CONVERSION
  • C.7 GLOSSARY
• REFERENCE MATERIAL
  • TOOLS
  • TORQUE VALUES
  • INDEX