Harley Davidson Sportster Models 2019 Service Manual PDF

For complete service information also see:
Harley Davidson Sportster Models 2018 Set of Diagnostic And Service Manuals

This PDF Service Manual was created to serve and repair Harley Davidson Motorcycles Sportster Models.

This service manual has been prepared with the following purposes in mind: to acquaint the user with the construction of the Harley Davidson product and assist in the performance of basic maintenance and repair; to introduce the professional Harley Davidson technician to the latest field-tested and factory-approved major repair methods.

This manual covers a detailed list of contents (that is presented at the beginning of the guide). Use the TABLE OF CONTENTS (which follows this FOREWORD) and the INDEX (at the back of this manual) to quickly locate subjects. Chapters and topics in this manual are sequentially numbered for easy navigation.

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This service book comes in PDF format. So, it doesn't require any installation (Instant Download). We recommend you to use an application Adobe Acrobat Reader for working with PDF instruction. Also, we recommend you to print this manual and use it as a handbook when it will be necessary.

We sincerely believe that this service manual will make your association with Harley Davidson products more pleasant and profitable.

Models covered:
SPORTSTER MODELS

CONTENTS (example):

• Foreword
  • General
  • How To Use Your Manual
  • Preparation For Service
  • Service Bulletins
  • Use Genuine Replacement Parts
  • Warnings and Cautions
  • Product References
  • Product Registered Marks
  • H-D U.S.A., LLC Trademark Information
  • Contents
• Maintenance
  • FASTENER TORQUE VALUES
  • GENERAL
  • FUEL AND OIL
  • MAINTENANCE SCHEDULE
  • ENGINE OIL AND FILTER
  • AIR CLEANER AND EXHAUST SYSTEM
  • TIRES AND WHEELS
  • PRIMARY CHAIN
  • CLUTCH
  • BRAKES
  • BRAKE PADS AND DISCS
  • DRIVE BELT AND SPROCKETS
  • THROTTLE CONTROL
  • CABLE AND CHASSIS LUBRICATION
  • SPARK PLUGS
  • STEERING HEAD BEARINGS
  • ENGINE MOUNTS AND STABILIZER LINKS
  • BATTERY MAINTENANCE
  • WHEEL ALIGNMENT
  • HEADLAMP ALIGNMENT
  • STORAGE
  • TROUBLESHOOTING
• Chassis
  • FASTENER TORQUE VALUES
  • SPECIFICATIONS
  • VEHICLE IDENTIFICATION NUMBER (VIN)
  • TIRES
  • WHEELS
  • Wheel Lacing
  • CHECKING AND TRUING WHEELS
  • FRONT BRAKE MASTER CYLINDER AND RESERVOIR
  • FRONT BRAKE CALIPERS
  • REAR BRAKE MASTER CYLINDER AND RESERVOIR
  • REAR BRAKE CALIPER
  • Brake Lines
  • Bleeding Brakes
  • Electro-Hydraulic Control Unit (EHCU)
  • Left Side Cover
  • FRONT FORK
  • FORK STEM AND BRACKET ASSEMBLY
  • BELT GUARD AND DEBRIS DEFLECTOR
  • REAR FORK
  • Shock Absorbers
  • STABILIZER LINKS
  • FRONT ENGINE MOUNT AND ISOLATOR
  • REAR ENGINE MOUNT AND ISOLATOR
  • THROTTLE CABLES
  • CLUTCH CONTROL
  • HANDLEBAR
  • SEAT
  • Saddlebags: XL1200T
  • HEADLAMP VISOR
  • Front Fender
  • Front License Plate: India
  • REAR FENDER: TOP MOUNT LICENSE PLATE EXCEPT for XL1200T, XL1200C
  • REAR FENDER: XL1200C
  • REAR FENDER: XL1200T
  • REAR FENDER: MODELS WITH INTEGRATED TURN SIGNAL, TAIL AND STOP LAMPS
  • Windshield: XL1200T
  • SAREE GUARD: INDIA MODELS
  • REAR LICENSE PLATE: INDIA MODELS
  • RIDER FOOT CONTROLS: MID-MOUNT
  • RIDER FOOT CONTROLS: FORWARD
  • Passenger Footrests
  • Jiffy Stand
  • Fork Lock
  • MEDALLIONS, BADGES AND TANK EMBLEMS
• Engine
  • FASTENER TORQUE VALUES
  • SPECIFICATIONS
  • CRANKCASE BREATHING SYSTEM
  • Oil Pressure
  • ENGINE LUBRICATION SYSTEM
  • Troubleshooting
  • HOW TO USE THIS SECTION
  • TOP END SERVICE
  • TOP END OVERHAUL: DISASSEMBLY
  • TOP END OVERHAUL: ASSEMBLY
  • CYLINDER HEAD
  • BOTTOM END SERVICE
  • BOTTOM END OVERHAUL: DISASSEMBLY
  • BOTTOM END OVERHAUL: ASSEMBLY
  • REMOVING ENGINE FROM CHASSIS
  • INSTALLING ENGINE IN CHASSIS
  • CYLINDER HEAD
  • CYLINDER AND PISTON
  • OIL FILTER MOUNT
  • GEARCASE
  • OIL TANK
• Fuel System
  • FASTENER TORQUE VALUES
  • SPECIFICATIONS: FUEL SYSTEM
  • Fuel Pressure Test
  • Intake Leak Test
  • AIR CLEANER ASSEMBLY
  • FUEL FILTER ELEMENT
  • FUEL TANK
  • INDUCTION MODULE
  • Idle Air Control (IAC)
  • Throttle Position Sensor (TPS)
  • TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR
  • HEATED OXYGEN SENSOR (HO2S)
  • ENGINE TEMPERATURE (ET) SENSOR
  • Fuel Injectors
  • FUEL PUMP
  • EXHAUST SYSTEM
  • EVAPORATIVE (EVAP) EMISSIONS CONTROL
• Drive and Transmission
  • FASTENER TORQUE VALUES
  • SPECIFICATIONS: DRIVE
  • PRIMARY COVER
  • PRIMARY DRIVE AND CLUTCH
  • Drive Belt
  • TRANSMISSION POWER FLOW
  • CASE DISASSEMBLY FOR TRANSMISSION REMOVAL
  • TRANSMISSION REMOVAL AND DISASSEMBLY
  • TRANSMISSION ASSEMBLY
  • MAIN DRIVE GEAR AND BEARING
  • TRANSMISSION RIGHT CASE BEARINGS
  • TRANSMISSION LEFT CASE BEARINGS
  • TRANSMISSION INSTALLATION
  • TRANSMISSION SPROCKET
• Electrical
  • FASTENER TORQUE VALUES
  • SPECIFICATIONS: ELECTRICAL
  • Fuses
  • SPEEDOMETER
  • ELECTRONIC CONTROL MODULE (ECM)
  • BODY CONTROL MODULE (BCM)
  • H-DSSS
  • Battery Tray
  • BATTERY CABLES
  • Ignition Switch
  • SPARK PLUG CABLES
  • IGNITION COIL
  • STARTER
  • HEADLAMP
  • INDICATOR LAMP MODULE
  • TAIL LAMP: MODELS WITH TOP-MOUNT LICENSE PLATE
  • TAIL LAMP: MODELS WITH BOTTOM-MOUNT LICENSE PLATE
  • LICENSE PLATE LAMP MODULE
  • Front Turn Signals
  • REAR TURN SIGNALS
  • Rear Stop Lamp Switch
  • Crank Position Sensor (CKP)
  • Vehicle Speed Sensor (VSS)
  • Neutral Indicator Switch
  • Oil Pressure Switch
  • VOLTAGE REGULATOR
  • ALTERNATOR
  • HORN
  • MAIN WIRING HARNESS AND ELECTRICAL CADDIES
  • RIGHT HANDLEBAR CONTROL MODULE
  • LEFT HANDLEBAR CONTROL MODULE
  • WHEEL SPEED SENSOR (WSS)
  • Smart Siren
  • Personal Identification Number (PIN)
  • JIFFY STAND SENSOR (JSS): INTERNATIONAL MODELS
• Wiring
  • WIRING DIAGRAMS
• Reference
  • GLOSSARY
  • METRIC CONVERSION
  • FLUID CONVERSION
  • TORQUE CONVERSION
• Backmatter
  • Backmatter