Harley Davidson Softail Models 2016 Service Manual PDF

For complete service information also see:
Harley Davidson Softail Models 2019 Service Manual
Harley Davidson Softail Models 2018 Set of Diagnostic And Service Manuals

This PDF Service Manual is intended for the service and maintains the Harley Davidson Motorcycles Softail Models 2016. It helps to acquaint the user with the construction of the Harley Davidson product and assist in the performance of basic maintenance and repair. 

This pdf manual will help to introduce the professional Harley Davidson technician to the latest field-tested and factory-approved major repair methods.

This service repair manual is an electronic PDF book that will become your indispensable service assistant in matters of routine maintenance.

At the top of this page, you can find the link 'Harley Davidson pdf manual instant preview'. It will help you to preview this PDF service manual before purchasing it. You can also read the list of content that is presented below. 

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Models covered:
Softail Models

CONTENTS:

• MAINTENANCE
  • 1.1 FASTENER TORQUE VALUES
  • 1.2 GENERAL
  • 1.3 FUEL AND OIL
  • 1.4 MAINTENANCE SCHEDULE
  • 1.5 ENGINE OIL AND FILTER
  • 1.6 AIR CLEANER AND EXHAUST SYSTEM
  • 1.7 TIRES AND WHEELS
  • 1.8 PRIMARY CHAINCASE LUBRICANT
  • 1.9 TRANSMISSION LUBRICANT
  • 1.10 CLUTCH: MECHANICAL CLUTCH
  • 1.11 HYDRAULIC CLUTCH FLUID: HYDRAULIC CLUTCH
  • 1.12 DRIVE BELT AND SPORCKETS
  • 1.13 CABLE AND CHASSIS LUBRICATION
  • 1.14 BRAKES
  • 1.15 BRAKE PADS AND DISCS
  • 1.16 SPARK PLUGS
  • 1.17 STEERING HEAD BEARINGS
  • 1.18 BATTERY MAINTENANCE
  • 1.19 HEADLAMP ALIGNMENT
  • 1.20 SUSPENSION ADJUSTMENTS
  • 1.21 STORAGE
  • 1.22 TROUBLESHOOTING
• CHASSIS
  • 2.1 FASTENER TORQUE VALUES
  • 2.2 SPECIFICATIONS
  • 2.3 VEHICLE IDENTIFICATION NUMBER (VIN)
  • 2.4 FRONT WHEEL
  • 2.5 REAR WHEEL
  • 2.6 WHEEL LACING
  • 2.7 CHECKING AND TURING WHEELS
  • 2.8 SEALED WHEEL BEARINGS
  • 2.9 TIRES
  • 2.10 VEHICLE ALIGNMENT
  • 2.11 FRONT BRAKE MASTER CYLINDER
  • 2.12 FRONT BRAKE CALIPER
  • 2.13 REAR BRAKE MASTER CYLINDER
  • 2.14 REAR BRAKE CALIPER
  • 2.15 BRAKE LINES
  • 2.16 ABS: ELECTRONIC CONTROL UNIT (ECU)
  • 2.17 ABS: HYDRAULIC CONTROL UNIT
  • 2.18 BLEEDING BRAKES
  • 2.19 FRONT FORK
  • 2.20 STEERING HEAD
  • 2.21 BELT GUARD AND DEBRIS DEFLECTOR
  • 2.22 REAR SHOCK ABSORBERS
  • 2.23 REAR FORK
  • 2.24 CLUTCH CONTROL: MECHANICAL CLUTCH
  • 2.25 CLUTCH MASTER CYLINDER AND RESERVOIR: HYDRAULIC CLUTCH
  • 2.26 CLUTCH HAND LEVER: HYDRAULIC CLUTCH
  • 2.27 CLUTCH FLUID LINE: HYDRAULIC CLUTCH
  • 2.28 BLEEDING CLUTCH FLUID LINE: HYDRAULIC CLUTCH
  • 2.29 LEFT HANDLEBAR GRIP
  • 2.30 HANDLEBAR: FLSTC, FLSTN, FLS, FLSS
  • 2.31 HANDLEBAR: FLSTF, FLSTFB, FLSTFBS
  • 2.32 HANDLEBAR: FXSB
  • 2.33 FRONT FENDER
  • 2.34 REAR FENDER: FLSTC
  • 2.35 REAR FENDER: FLSTF, FLSTFB,FLSTFBS
  • 2.36 REAR FENDER: FLS, FLSS
  • 2.37 REAR FENDER: FXSB
  • 2.38 REAR FENDER: FLSTN
  • 2.39 REAR FENDER WIRE CONDUIT
  • 2.40 FOOTBOARDS AND FOOTRESTS
  • 2.41 JIFFY STAND
  • 2.42 FORK LOCK
  • 2.43 SEAT AND STRAP RETENTION NUT
  • 2.44 SEAT: FLS, FLSS, FXSB
  • 2.45 SEAT: FLSTN, FLSTF, FLSTFB, FLSTFBS, FLSTC
  • 2.46 LUGGAGE RACK: FLSTN
  • 2.47 SADDLEBAGS: FLSTC
  • 2.48 WINDSHIELD: FLSTC
  • 2.49 SAREE GUARD: INDIA MODELS
  • 2.50 FRONT LICENSE PLATE BRACKET
  • 2.51 MEDALLIONS, BADGES AND TANK EMBLEMS
• ENGINE
  • 3.1 FASTENER TORQUE VALUES
  • 3.2 SPECIFICATIONS
  • 3.3 SERVICE WEAR LIMITS
  • 3.4 ENGINE OIL FLOW
  • 3.5 OIL PUMP OPERATION
  • 3.6 BREATHER OPERATION
  • 3.7 OIL PRESSURE
  • 3.8 TROUBLESHOOTING
  • 3.9 HOW TO USE THIS SECTION
  • 3.10 TOP END SERVICE
  • 3.11 CAM COMPARTMENT SERVICE
  • 3.12 STRIPPING MOTORCYCLE FOR SERVICE
  • 3.13 ASSEMBLING MOTORCYCLE FOR SERVICE
  • 3.14 REMOVING ENGINE FROM CHASSIS
  • 3.15 INSTALLING ENGINE IN CHASSIS
  • 3.16 TOP END OVERHAUL: DISASSEMBLY
  • 3.17 BREATHER ASSEMBLY
  • 3.18 ROCKER ARM SUPPORT PLATE
  • 3.19 PUSHRODS, LIFTERS AND COVERS
  • 3.20 CYLINDER HEAD: TWIN CAM 103
  • 3.21 CYLINDER HEAD: TWIN CAM 110
  • 3.22 CYLINDER: TWIN CAM 103
  • 3.23 CYLINDER: TWIN CAM 110
  • 3.24 PISTON: TWIN CAM 103
  • 3.25 PISTON: TWIN CAM 110
  • 3.26 TOP END OVERHAUL: ASSEMBLY
  • 3.27 CAM COMPERTMENT AND COMPONENTS
  • 3.28 OIL PUMP
  • 3.29 CRANKCASE DISASSEMBLY AND REPAIR: TWIN CAM 103
  • 3.30 CRANKCASE DISASSEMBLY AND REPAIR: TWIN CAM 110
  • 3.31 FLYWHEEL AND CONNECTING RODS
  • 3.32 COUNTERBALANCER ASSEMBLY REPAIR
  • 3.33 CRANKCASE ASSEMBLY
  • 3.34 OIL TANK: ALL BUT FXSB
  • 3.35 OIL TANK: FXSB
• FUEL SYSTEM
  • 4.1 FASTENER TORQUE VALUES
  • 4.2 SPECIFICATIONS: FUEL SYSTEM
  • 4.3 FUEL PRESSURE TEST
  • 4.4 INTAKE LEAK TEST
  • 4.5 AIR CLEANER
  • 4.6 FUEL SUPPLY LINE
  • 4.7 CONSOLE: FXSB
  • 4.8 FUEL TANK
  • 4.9 TWIST GRIP SENSOR (TGS)
  • 4.10 THROTTLE CONTROL ACTUATOR (TCA)
  • 4.11 INDUCTION MODULE
  • 4.12 TEMPERATURE MANIFOLD ABSOLUTE PRESSURE SENSOR (TMAP)
  • 4.13 HEATED OXYGEN SENSORS (HO2)
  • 4.14 FUEL INJECTORS
  • 4.15 ENGINE TEMPERATURE SENSOR (ET)
  • 4.16 FUEL PUMP AND FUEL GAUGE SENDING UNIT
  • 4.17 EXHAUST SYSTEM
  • 4.18 EVAPORATIVE EMISSIONS CONTROL SYSTEM
• DRIVE
  • 5.1 FASTENER TORQUE VALUES
  • 5.2 SPECIFICATIONS: DRIVE
  • 5.3 PRIMARY CHAINCASE COVER
  • 5.4 DRIVE COMPONENTS
  • 5.5 CLUTCH RELEASE BEARING AND PUSH ROD: HYDRAULIC CLUTCH
  • 5.6 PRIMARY CHAINCASE HOUSING
  • 5.7 MECHANICAL CLUTCH
  • 5.8 HYDRAULIC CLUTCH
  • 5.9 TRANSMISSION SPROCKET
  • 5.10 DRIVE BELT
• TRANSMISSION
  • 6.1 FASTENER TORQUE VALUES
  • 6.2 SPECIFICATIONS: TRANSMISSION
  • 6.3 TRANSMISSION
  • 6.4 SHIFTER
  • 6.5 CLUTCH RELEASE COVER: MECHANICAL CLUTCH
  • 6.6 TRANSISSION SIDE COVERS: HYDRAULIC CLUTCH
  • 6.7 SECONDARY CLUTCH ACTUATOR: HYDRAULIC CLUTCH
  • 6.8 TRANMISSION ASSEMBLY
  • 6.9 MAIN DRIVE GEAR AND BEARING
  • 6.10 TRANSMISSION CASE
• ELECTRICAL
  • 7.1 FASTENER TORQUE VALUES
  • 7.2 SPECIFICATIONS: ELECTRICAL
  • 7.3 ELECTRICAL PANEL
  • 7.4 ELECTRONIC CONTROL MODULE (ECM)
  • 7.5 BODY CONTROL MODULE (BCM)
  • 7.6 H-DSSS ACTIVATION
  • 7.7 PERSONAL IDENTIFICATION NUMBER (PIN)
  • 7.8 HD-SSS MAINTENANCE
  • 7.9 SECURITY SIREN
  • 7.10 FUSES
  • 7.11 IGNITION AND LIGHT SWITCH
  • 7.12 BATTERY CABLES
  • 7.13 STARTER
  • 7.14 HEADLAMP
  • 7.15 TAIL LAMP: ALL BUT FLSTN
  • 7.16 TAIL LAMP: FLSTN
  • 7.17 AUXILIARY LAMPS: FLSTC, FLSTN
  • 7.18 TURN SIGNALS AND RUNNING LIGHTS
  • 7.19 CRANK POSITION SENSOR (CKP)
  • 7.20 AUTOMATIC COMPRESSION RELEASE (ACR)
  • 7.21 IGNITION COIL
  • 7.22 SPARK PLUG CABLES
  • 7.23 VOLTAGE REGULATOR
  • 7.24 ALTERNATOR
  • 7.25 FEUL GAUGE
  • 7.26 SPEEDOMETER
  • 7.27 VEHICLE SPEED SENSOR (VSS)
  • 7.28 WHEEL SPEED SENSORS
  • 7.29 INDICATOR LAMPS
  • 7.30 NEUTRAL SWITCH
  • 7.31 OIL PRESSURE SWITCH
  • 7.32 REAR STOP LAMP SWITCH
  • 7.33 HORN
  • 7.34 ACTIVE EXHAUST
  • 7.35 MAIN WIRING HARNESS
  • 7.36 HANDLEBAR CONTROL MODULES
  • 7.37 RIGHT HAND CONTROL MODULE
  • 7.38 LEFT HAND CONTROL MODULE
• APPENDIX A WIRING
  • A.1 CONNECTORS
  • A.2 WIRING DIAGRAMS
• APPENDIX B REFERENCE
  • B.1 LENGTH CONVERSION
  • B.2 FLUID CONVERSION
  • B.3 TORQUE CONVERSION
  • B.4 GLOSSARY
• REFERENCE MATERIAL
  • TOOLS
  • TORQUE VALUES
  • INDEX