For complete service information also see:
Harley Davidson FLHTKSE Model 2019 Service Manual
Harley Davidson FLHXSE Model 2019 Service Manual
Harley Davidson FLTRXSE Model 2019 Service Manual
Harley Davidson 2019 Police Models Service Manual
Harley Davidson 2019 Touring Models Diagnostic Manual
This PDF Harley-Davidson Service Manual is intended for use by professional, qualified, and experienced technicians. It covers service repair information for the Harley Davidson motorcycles Touring Models.
This service manual is organized into chapters, sections, and topics. Each section is laid out in the following manner: Prepare-Remove-Install-Disassemble (if applicable)-Clean/Inspect (if applicable)-Assemble (if applicable)-Complete
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Models covered:
TOURING MODELS
CONTENTS:
- Foreword
- General
- Manual Layout
- How to Use This Service Manual
- Preparation For Service
- Use Genuine Replacement Parts
- Shop Practices
- Cleaning
- Disposal and Recycling
- Tools and Materials
- Product Registered Marks
- H-D U.S.A., LLC Trademark Information
- Contents
- Safety
- Maintenance
- FASTENER TORQUE VALUES
- GENERAL
- MAINTENANCE SCHEDULE
- FUEL AND OIL
- REPLACE ENGINE OIL AND FILTER
- REPLACE PRIMARY CHAINCASE LUBRICANT
- REPLACE TRANSMISSION LUBRICANT
- INSPECT TIRES AND WHEELS
- LUBRICATE CABLES AND CHASSIS
- INSPECT BRAKES
- CHECK AND REPLACE BRAKE FLUID
- CHECK AND REPLACE HYDRAULIC CLUTCH FLUID
- REBUILD FRONT FORK AND REPLACE OIL
- ADJUST AND LUBRICATE STEERING HEAD BEARINGS
- INSPECT RADIATOR AND COOLANT
- INSPECT FUEL LINES AND FITTINGS
- INSPECT AND LUBRICATE JIFFY STAND
- INSPECT AND ADJUST DRIVE BELT AND SPROCKETS
- INSPECT REAR SPROCKET ISOLATOR
- ADJUST SUSPENSION
- INSPECT EXHAUST SYSTEM
- INSPECT AIR FILTER
- INSPECT BATTERY
- CLEAN AND INSPECT SPARK PLUGS
- STORAGE
- TROUBLESHOOTING
- Chassis
- FASTENER TORQUE VALUES
- SPECIFICATIONS
- VEHICLE IDENTIFICATION NUMBER (VIN)
- FRONT WHEEL
- REAR WHEEL
- WHEEL LACING
- CHECKING AND TRUING WHEELS
- REAR WHEEL COMPENSATOR
- SEALED WHEEL BEARINGS
- TIRES
- FRONT BRAKE MASTER CYLINDER
- FRONT BRAKE CALIPER
- REAR BRAKE MASTER CYLINDER
- REAR BRAKE CALIPER
- BRAKE LINES
- ABS MODULE
- BLEED BRAKES
- LEFT SIDE COVER
- RIGHT SIDE COVER
- FRONT FORK
- STEERING HEAD/FORK STEM AND BRACKET ASSEMBLY
- REAR FORK
- BELT GUARDS
- REAR SHOCK ABSORBERS
- CLUTCH CONTROL
- CLUTCH MASTER CYLINDER AND RESERVOIR
- CLUTCH FLUID LINE
- BLEED CLUTCH CONTROL SYSTEM
- FAIRING: FORK MOUNTED +[2019 ULTRA LIMITED (FLHTK)]
- FAIRING LOWERS +[2019 ULTRA LIMITED (FLHTK)]
- ENGINE GUARD
- AIR DEFLECTORS
- HAND GRIPS
- HANDLEBAR
- MIRRORS
- FRONT FENDER
- REAR FENDER
- REAR FENDER WIRE CONDUIT
- REAR LICENSE PLATE BRACKET
- RIDER FOOTRESTS
- PASSENGER FOOTRESTS
- JIFFY STAND
- SEAT
- REAR FRAME
- TOUR-PAK +[2019 ULTRA LIMITED (FLHTK)]
- TOUR-PAK SUPPORT +[2019 ULTRA LIMITED (FLHTK)]
- SADDLEBAGS
- SADDLEBAG SUPPORTS
- MEDALLIONS, BADGES, TANK EMBLEMS AND ADHESIVE STRIPS
- Engine
- FASTENER TORQUE VALUES
- SPECIFICATIONS
- SERVICE WEAR LIMITS
- ENGINE OIL FLOW
- OIL PUMP OPERATION
- BREATHER OPERATION
- OIL PRESSURE
- TROUBLESHOOTING
- CRIMP CLAMPS
- OIL COOLER
- OIL CHECK VALVE
- OIL COOLANT LINES
- FRONT ENGINE MOUNT
- UPPER ROCKER COVERS
- BREATHERS
- LOWER ROCKER COVERS
- ROCKER ARMS
- PUSHRODS, LIFTERS AND COVERS
- CYLINDER HEADS
- CYLINDERS
- PISTONS
- CAM COMPARTMENT AND COMPONENTS
- REPLACE ENGINE
- CRANKCASE
- FLYWHEEL AND CONNECTING RODS
- OIL PAN
- Drive and Transmission
- FASTENER TORQUE VALUES
- SPECIFICATIONS
- SERVICE WEAR LIMITS
- TRANSMISSION OPERATION
- TRANSMISSION SIDE COVERS: HYDRAULIC CLUTCH
- CLUTCH RELEASE BEARING AND PUSH ROD: HYDRAULIC CLUTCH
- PRIMARY CHAINCASE COVER
- DRIVE COMPONENTS
- CLUTCH
- PRIMARY CHAINCASE HOUSING
- TRANSMISSION SPROCKET
- TRANSMISSION
- MAIN DRIVE GEAR AND BEARING
- TRANSMISSION CASE
- Fuel and Exhaust
- FASTENER TORQUE VALUES
- SPECIFICATIONS
- AIR CLEANER BACKPLATE ASSEMBLY
- CONSOLE
- FUEL PRESSURE TEST
- PURGE FUEL LINE
- FUEL LINE
- FUEL TANK
- FUEL TANK TOP PLATE
- FUEL LEVEL SENDER
- FUEL PUMP
- VENT TUBE
- VAPOR VALVE
- TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR
- TWIST GRIP SENSOR (TGS)
- FUEL INJECTORS
- INDUCTION MODULE
- INTAKE LEAK TEST
- HEATED OXYGEN SENSORS (HO2S)
- MUFFLERS
- EXHAUST SYSTEM
- PURGE SOLENOID: CALIFORNIA EMISSIONS
- CHARCOAL CANISTER: CALIFORNIA EMISSIONS
- PURGE LINES: CALIFORNIA EMISSIONS
- Cooling System
- FASTENER TORQUE VALUES
- SPECIFICATIONS
- COOLANT FLOW
- DIAGNOSE AND TEST
- COOLANT
- COOLANT PUMP
- COOLANT OVERFLOW TANK
- COOLANT HOSES
- ENGINE COOLANT TEMPERATURE (ECT) SENSOR
- RADIATOR
- Electrical
- FASTENER TORQUE VALUES
- SPECIFICATIONS
- FUSES AND RELAYS
- POWER DISCONNECT
- FAIRING POWER OUTLET
- STARTER
- ALTERNATOR
- VOLTAGE REGULATOR
- IGNITION SWITCH
- SPARK PLUG CABLES
- IGNITION COIL
- LEFT HAND CONTROL MODULE (LHCM)
- RIGHT HAND CONTROL MODULE (RHCM)
- ACCESSORY SWITCHES
- INSTRUMENT MODULE (IM)
- FAIRING GAUGES
- FUEL LEVEL GAUGE
- OIL PRESSURE SWITCH
- NEUTRAL INDICATOR SWITCH
- HORN
- HEADLAMP
- AUXILIARY LAMPS
- FRONT TURN SIGNAL LAMPS
- FRONT FENDER TIP LAMP
- REAR TURN SIGNAL LAMPS
- TAIL LAMP
- REAR FENDER TIP LAMP
- TOUR-PAK LIGHTING +[2019 ULTRA LIMITED (FLHTK)]
- REAR STOPLAMP SWITCH
- LICENSE PLATE LAMP
- RADIO +[2019 ULTRA LIMITED (FLHTK)]
- FRONT SPEAKERS +[2019 ULTRA LIMITED (FLHTK)]
- REAR SPEAKERS +[2019 ULTRA LIMITED (FLHTK)]
- PASSENGER AUDIO CONTROLS
- RIDER HEADSET CONNECTOR
- CB MODULE
- GPS ANTENNA
- ANTENNA CABLES
- ELECTRONIC CONTROL MODULE (ECM)
- BODY CONTROL MODULE (BCM)
- SECURITY SYSTEM ACTIVATION
- PERSONAL IDENTIFICATION NUMBER (PIN)
- SECURITY SYSTEM MAINTENANCE
- SECURITY SIREN
- SECURITY SYSTEM ANTENNA
- COOLING FAN
- AMBIENT AIR TEMPERATURE SENSOR
- CRANKSHAFT POSITION SENSOR (CKP)
- ENGINE TEMPERATURE (ET) SENSOR
- KNOCK SENSOR (KS)
- AUTOMATIC COMPRESSION RELEASE (ACR)
- VEHICLE SPEED SENSOR (VSS)
- FRONT WHEEL SPEED SENSOR (WSS)
- REAR WHEEL SPEED SENSOR (WSS)
- JIFFY STAND SENSOR (JSS)
- WIRE TROUGH
- TOP CADDY
- LEFT SIDE CADDY
- RIGHT SIDE CADDY
- LOWER BACKBONE CADDY
- BATTERY TRAY
- TOUR-PAK WIRE HARNESS
- FAIRING WIRE HARNESS
- MAIN WIRE HARNESS
- Wiring
- WIRING DIAGRAMS
- WIRE HARNESS CONNECTORS
- Reference
- GLOSSARY
- METRIC CONVERSION
- FLUID CONVERSION
- Backmatter
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