Grove Truck Crane GMK 5200 Maintenance Manual PDF

For complete service information also see:
Grove Truck Crane GMK 5200/6220/6220-L Operating Instructions Lattice Extension
Grove Truck Crane GMK 5200/6220-L Operating Instructions Lattice Extension
Grove Truck Crane GMK 5200 Operating Instructions Part 1 - Driving
Grove Truck Crane GMK 5200 Supplement: Rigging The Outriggers

This Maintenance Manual is intended for maintenance personnel who works with the Grove Truck Crane GMK 5200 Model. The Maintenance Manual does not contain information on repair work.

This technical service guide will help you extend the life of your crane. The theoretical service life is the result of certain operating conditions and a theoretical operating time assumed by the design engineer when calculating and dimensioning the winches of your crane.

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Models covered:
GMK 5200

Vehicle Serial Numbers:
2 085 621 en

Contents:

• 1 General instruction
  • 1.1 Using the Maintenance Manual
  • 1.2 Warnings and symbols
  • 1.3 Maintenance instructions
  • 1.4 Definition of direction information
• 2 Safety and environmental protection 
  • 2.1 Safety rules
  • 2.2 Handling substances which are harmful to the environment
• 3 Cleaning
  • 3.1 Overview of the components that are easily damaged when cleaning
• 4 Run-in instructions
• 5 Maintenance overview
  • 5.1 Maintenance intervals
  • 5.2 Maintenance plans
  • 5.3 Periodic inspections
  • 5.4 Measures required for winch monitoring
• 6 Lubricants and fuels
  • 6.1 Lubricant table
  • 6.2 Process materials
• 7 Description of maintenance work on the carrier
  • 7.1 Vehicle engine
  • 7.2 Automatic gearbox
  • 7.3 Transfer case
  • 7.4 Axle lines
  • 7.5 Wheels
  • 7.6 Vehicle brakes
  • 7.7 Suspension
  • 7.8 Steering
  • 7.9 Carrier compressed air system
  • 7.10 Carrier hydraulic system
  • 7.11 Central lubrication system
  • 7.12 Carrier electrical system
  • 7.13 Carrier air-conditioning system (additional equipment)
  • 7.14 Trailer coupling (additional equipment)
  • 7.15 Other maintenance work
• 8 Description of maintenance work on the superstructure
  • 8.1 Crane engine
  • 8.2 Hoists
  • 8.3 Slewing gear
  • 8.4 Superstructure hydraulic system
  • 8.5 Main boom
  • 8.6 Hoist ropes
  • 8.7 Safe load indicator
  • 8.8 Central lubrication system
  • 8.9 Hook blocks
  • 8.10 Superstructure electrical system
  • 8.11 Superstructure air-conditioning system (additional equipment)
  • 8.12 Other maintenance work
• 9 Longer inoperational periods
• 10 Tightening torques
  • 10.1 Tightening torques for retaining bolts 10.2 Special tightening torques
• Appendix