Fiat Kobelco ADT 30 Articulated Dump Trucks Workshop Manual PDF

This workshop manual contains repair and maintenance information, special service instructions, general specifications, schemes and pictures for Fiat Kobelco Articulated Dump Trucks ADT 30 model.
This workshop guide is dealer workshop information that helps to calibrate, troubleshoot Fiat Kobelco dumpers, resolve any problems that arise.
Read this handbook carefully before carrying out any repairs on the vehicle.
This workshop manual comes in PDF format. We recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly. If necessary, you can print pages, pictures, charts, or the entire manual completely.

SECTIONS:

• INTRODUCTION
  • SECTION 1.1 - CONDITIONS OF USE
  • INTRODUCTION
  • CONFORMITY MARKING
  • INFORMATION ON THIS HANDBOOK
  • SCHEDULED USE
  • VEHICLE REPAIR SERVICEMEN
  • WASTE DISPOSAL
  • SCRAPPING THE VEHICLE
  • WARRANTY AND LIABILITY OF THE MANUFACTURER
  • SERVICE
  • GENERAL OPERATION RULES
• SECTION 1.2 - SAFETY INSTRUCTIONS
  • INTRODUCTION
  • SAFETY INFORMATION AND SYMBOLS
  • GENERAL INSTRUCTIONS
  • PREVENTING FIRES
  • OVERTURNING ACCIDENTS
  • INSTRUCTIONS FOR USE
  • MAINTENANCE INSTRUCTIONS
• SECTION 2 - GENERAL SPECIFICATIONS
  • VEHICLE COMPOSITION
  • DIMENSIONS
  • WEIGHTS
  • HORIZONTAL CENTRE OF GRAVITY
  • SECURING POINTS FOR TRANSPORTATION ON TRAILER
  • PERFORMANCE
  • PERFORMANCE ALIGNMENT CHART
  • VEHICLE IDENTIFICATION DATA
  • POSITION OF IDENTIFICATION DATA ON MAIN GROUPS
  • MAIN GROUP CHARACTERISTICS
  • CAPACITIES
  • PLATES APPLIED TO THE VEHICLE
  • EUROPEAN VERSION
  • INSIDE ENGINE HOOD PLATE
  • INSIDE CAB PLATE
  • U.S.A. VERSION
  • INSIDE ENGINE HOOD PLATE
  • INSIDE CAB PLATE
  • STANDARD TIGHTENING TORQUE
  • MEASURES (INTERNATIONAL SYSTEM)
  • STANDARD TIGHTENING TORQUES
• SECTION 3 - ENGINE
  • EXTERNAL VIEW OF ENGINE
  • ENGINE LUBRICATION CIRCUIT
  • ENGINE AIR INTAKE SYSTEM
  • ENGINE EXHAUST SYSTEM
  • ENGINE FUEL FEED SYSTEM
  • ENGINE COOLING SYSTEM
  • COOLANT CIRCULATION INSIDE THE ENGINE
  • SPECIFICATIONS AND DATA
  • DIAGNOSTIC
  • TIGHTENING TORQUES
  • SPECIAL TOOLS
  • ENGINE REMOVAL-REFIT
  • RADIATOR REMOVAL-REFIT
  • WATER-LUBRICANT EXCHANGER REMOVAL-REFIT ON AUTOMATIC TRANSMISSION
  • ENGINE - PERIODICAL REPLACEMENT
  • ENGINE - ADJUSTMENTS
  • ENGINE - PARTIAL REMOVALS-REFITS
• SECTION 7 - AUTOMATIC TRANSMISSION
  • DESCRIPTION
  • AUTOMATIC TRANSMISSION SECTION
  • AUTOMATIC TRANSMISSION
  • BASIC COMPONENTS
  • AUTOMATIC GEARBOX CONTROL SYSTEM
  • OPERATION
  • GEARBOX OIL COOLING SYSTEM
  • SPECIFICATIONS AND DATA
  • DIAGNOSTIC
  • TIGHTENING TORQUE
  • TOOLS
  • REMOVAL-REFIT
  • SPECIFIC MAINTENANCE OPERATIONS
  • REPAIR OPERATIONS
  • ELECTRONIC-HYDRAULIC CONTROL UNIT
  • GEARBOX AND GEAR DISASSEMBLY
  • CLEANING, INSPECTING AND CHECKING
  • GENERAL ASSEMBLY INSTRUCTIONS
  • SUBASSEMBLY DISASSEMBLY AND ASSEMBLY
  • GEARBOX AND GEAR ASSEMBLY
• SECTION 10 - PROPELLER AXLE
  • DESCRIPTION
  • DIAGNOSTIC
  • TIGHTENING TORQUE
  • REMOVAL-REFIT
  • REMOVAL-REFIT INTERMEDIATE SHAFT
  • SPECIFIC MAINTENANCE
• SECTION 12.1 - FRONT AXLE
  • DESCRIPTION
  • SPECIFICATIONS AND DATA
  • DIAGNOSTIC
  • TIGHTENING TORQUES
  • TOOLS
  • AXLE REMOVAL-REFIT
  • SPECIFIC MAINTENANCE
  • EPICYCLICAL REDUCTION GEAR
  • DIFFERENTIAL
• SECTION 12.2 - INTERMEDIATE AXLE
  • DESCRIPTION
  • DIAGNOSTIC
  • TIGHTENING TORQUES
  • TOOLS
  • AXLE REMOVAL-REFIT
  • SPECIFIC MAINTENANCE
  • EPICYCLICAL REDUCTION GEAR
  • DIFFERENTIAL AND SPLITTER
• SECTION 12.3 - REAR AXLE
  • DESCRIPTION
  • SPECIFICATIONS AND DATA
  • DIAGNOSTIC
  • TIGHTENING TORQUE
  • TOOLS
  • AXLE REMOVAL-REFIT
  • SPECIFIC MAINTENANCE
  • EPICYCLICAL REDUCTION GEAR
  • DIFFERENTIAL
• SECTION 13.1 - BRAKES
  • DESCRIPTION
  • SPECIFICATIONS AND DATA
  • DIAGNOSTIC
  • TIGHTENING TORQUES
  • SERVICE BRAKE CALIPER REMOVAL-REFIT
  • BRAKE CALIPER OVERHAUL
  • SERVICE BRAKE PADS REPLACEMENT
  • SERVICE BRAKE DISK REMOVAL-REFIT
  • PARKING BRAKE CALIPER REMOVAL-REFIT
  • PARKING BRAKE DISK REMOVAL-REFIT
• SECTION 13.2 - WHEELS AND TYRES
  • DESCRIPTION
  • SPECIFICATIONS AND DATA
  • DIAGNOSTIC
  • TIGHTENING TORQUES
  • COMPLETE WHEEL REPLACEMENT
• SECTION 14 - SUSPENSION
  • DESCRIPTION
  • SPECIFICATIONS AND DATA
  • DIAGNOSTIC
  • TIGHTENING TORQUES
  • SUSPENSION CYLINDER REMOVAL-REFIT
  • SPECIALISED MAINTENANCE
• SECTION 15 - STEERING SYSTEM
  • DESCRIPTION
  • DIAGNOSTIC
• SECTION 16 - HYDRAULIC SYSTEM
  • HYDRAULIC SYSTEM
  • DESCRIPTION
  • MAIN HYDRAULIC SYSTEM
  • STEERING-TIPPING
  • MAIN HYDRAULIC SYSTEM
  • STEERING-TIPPING
  • DESCRIPTION OF COMPONENTS
  • MAIN HYDRAULIC SYSTEM
  • BRAKES
  • DESCRIPTION OF COMPONENTS
  • DIAGNOSTIC
  • SPECIFICATIONS AND DATA
  • MAINTENANCE
  • CHECKS AND VERIFY
  • HYDRAULIC PRESSURE TEST POINT
  • MAIN PRESSURE TEST POINT
  • MAIN PUMP REMOVAL - REFITTING
  • BRAKE PUMP REMOVAL - REFITTING
  • PUMP REMOVAL - REFITTING
  • RATE OF FLOW AMPLIFIER REMOVAL - REFITTING
  • STEERING VALVE REMOVAL - REFITTING
  • TILT VALVE REMOVAL - REFITTING
  • STEERING CYLINDER REMOVAL - REFITTING
  • TILT CYLINDER REMOVAL - CYLINDER
• SECTION 17 - ELECTRICAL SYSTEM
  • TECHNICAL DATA
  • INTERNATIONAL SYSTEM UNITS (S.I.)
  • MAIN ELEMENTS
  • RESISTOR COLOUR CODES
  • GENERAL INSTRUCTIONS
  • GENERAL PRECAUTIONS
  • GENERAL PRECAUTIONS FOR ELECTRONIC COMPONENTS
  • THE CONCEPT OF EARTH AND ELECTROMAGNETIC COMPATIBILITY
  • PRACTICAL HINTS
  • CABLE COLOUR CODES
  • IDENTIFICATION OF THE ELECTRIC FUNCTION BY THE CABLE COLOUR CODE
  • CONTROL UNITS LOCATION
  • TRANSMISSION CONTROL UNIT
  • INTERCONNECTION CONTROL UNIT
  • FUSE
  • TELERUPTORS
  • LAY-OUT ELECTRICAL SYSTEM
• SECTION 18 - CAB AND CHASSIS
  • DESCRIPTION
  • BONNET TIPPING SYSTEM
  • CENTRALISED GREASING DISPENSER
  • CENTRAL BEARING REMOVAL-REFIT
  • TESTS AND CHECKS
  • REPAIR OPERATIONS
  • CAB REMOVAL-REFIT
  • CAB SUPPORT SILENT-BLOCK REMOVAL-REFIT
  • ENGINE HOOD REMOVAL-REFIT
• SECTION 20 - BODY
  • SPECIFICATIONS AND DATA
  • REMOVAL AND REFITTING