Home / Heavy Technics + Repair / Hitachi / Fiat Hitachi Engine EX135W, EX165W PDF Workshop manual

Fiat Hitachi Engine EX135W, EX165W PDF Workshop manual

[1999]
repair manual Fiat Hitachi Engine EX135W, EX165W PDF Workshop manual
Type of catalogue: repair manual
Make: Hitachi
Region: WorldWide
Inclusive
languages:		 English
Amount of
disks:		 1 CD
Availibility Instant Download
OS: Windows XP 32 bit, Windows 7 32 bit, Windows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit, Windows 10 32 bit, Windows 10 64 bit, Windows 11 64 bit
Price, USD: 60

Workshop manual is intended for serve and repair Fiat Hitachi engine EX135W-EX165W.
This workshop manual contains the necessary technical information for Fiat Hitachi engine EX135W, EX165W. Workshop manual contains repair and service information, special instructions for use, troubleshoot information, etc.
The manual uses photographs and drawings to help locate and itemize components. Before starting engine , study it workshop manual, it will help to avoid breakages.
We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.

Models:
EX135 W
EX165 W

Contents:

  • Section 1 - GENERAL INFORMATION
    • Group i - INTRODUCTION
    • About the Manual
    • How To Use The Manual
    • General Symbols
    • lllustrations
    • General Safety Instructions
    • General Repair Instructions
    • General Cleaning Instructions
    • Glossary of Terms
    • Group E - ENGINE IDENTIFICATION
    • Engine Identification
    • Injection Pump Dataplate
    • General Specifications
    • Engine Diagram - Components
    • Group D - SYSTEM DIAGRAM
    • General Information
    • Fuel System
    • Lubricating System
    • Lubrication for the Turbocharger
    • Lubrication for the Power Components
    • Lubrication for the Overhead
    • Coolant System
    • Intake System
    • Exhaust Gas System
    • Group T - TROUBLESHOOTING
    • Troubleshooting Procedures and Techniques
    • Troubleshooting Symptoms
  • Section 2 - DISASSEMBLY-ASSEMBLY
    • Group A - ADJUST, REPLACE AND REPAIR
    • Repair Tools Required
    • Cooling System Repair Summary
    • Cooling System Repair
    • Fuel System Repair Summary
    • Fuel System Repair - In-Line Pump
    • Injection Pump - Idle Speed Adjustment
    • Intake System Repair Summary
    • Intake System Repair
    • Lubricating System Repair Summary
    • Lubricating System Repair
    • Electrical System Repair Summary
    • Electrical System Repair
    • Group 00 - ENGINE DISASSEMBLY AND ASSEMBLY
    • Engine Disassembly and Assembly
    • Engine Disassembly and Assembly -Service Tool
    • Engine Disassembly Check List
    • Rollover Stand - Engine Mounting
    • Starter - Removal
    • Steam Cleaning the Engine
    • Engine Disassembly
    • Engine Weight
    • Drive Belt - Removal
    • Oil - Draining
    • Lifting Bracket Removal - Rear
    • Fan Pulley - Removal
    • Vibration Damper/Crankshaft Pulley - Removal
    • Belt Tensioner - Removal
    • Alternator - Removal
    • Fan Hub -Removal
    • Turbocharger - Removal
    • Thermostat - Removal
    • Exhaust Manifold - Removal
    • Fuel Filter - Removal
    • Fuel Filter Head - Removal
    • Fuel Lines - Removal
    • Dipstick - Removal
    • Manifold Cover - Installation
    • Tappet Cover - Removal
    • Injector Nozzles - Removal
    • Push Rods - Removal
    • Rocker Levers - Removal
    • Front Cover - Removal
    • Cylinder Head - Removal
    • Flywheel - Removal
    • Water Pump - Removal
    • Flywheel Housing - Removal
    • Accessories - Removal
    • Injection Pump - Removal (In-Line)
    • Tappet Cover - Removal
    • Fuel Transfer Pump - Removal
    • Side Oil Fill - Removal
    • Water Inlet Connection - Removal
    • Oil Cooler - Removal
    • Oil Pan - Removal
    • Rear Seal Housing - Removal
    • Suction Tube - Removal
    • Camshaft- Removal
    • Lube Pump - Removal
    • Valve Tappets - Removal
    • Timing Pin Housing - Removal
    • Gear Housing - Removal
    • Balancer - Removal
    • Piston and Rod Assemblies - Removal
    • Crankshaft- Removal
    • Turbocharger Drain Tube - Removal
    • Cylinder Block - Removing From the Rollover Stand
    • Cylinder Block - Prepare for Assembly
    • Crankshaft - Installation
    • Valve Tappets - Installation
    • Piston and Rod Assemblies - Installation
    • Gear Housing - Installation
    • Lube Pump - Installation
    • Camshaft- Installation
    • Timing Pin - Installation
    • Balancer - Installation
    • Crankshaft End Play - Measuring
    • Rear Seal - Installation
    • Suction Tube - Installation
    • Oil Pan - Installation
    • Oil Pan Sealing Surfaces - Sealants
    • Oil Cooler- Installation
    • Side Oil Fill - Installation
    • Fuel Transfer Pump - Installation
    • Tappet Cover - Installation
    • Injection Pump - Installation
    • Accessories - Installation
    • Flywheel Housing - Installation
    • Flywheel - Installation
    • Water Pump - Installation
    • Front Cover - Installation
    • Cylinder Head - Installation
    • Push Rods - Installation
    • Rocker Levers - Installation
    • Cylinder Head - Tightening
    • Valve Clearance - Adjustment
    • Injector Nozzles - Installation
    • Valve Covers - Installation
    • Fuel Lines - Installation
    • Fuel Drain Manifold - Installation
    • Fuel Filter Head - Installation
    • Exhaust Manifold - Installation
    • Turbocharger - Installation
    • Thermostat - Installation
    • Fan Hub- Installation
    • Vibration Damper - Installation
    • Alternator- Installation
    • Water Inlet Connection - Installation
    • Belt Tensioner - Installation
    • Rollover Stand - Engine Removal
    • Drive Belt - Installation
    • Oil Filter- Installation
    • Starter - Installation
    • Group 01 - CYLINDER BLOCK
    • Cylinder Block - Exploded View
    • Cylinder Block - General Information
    • Cylinder Block - Service Tools
    • Cylinder Block Group Inspection Checklist
    • Cylinder Block - Pre-check Before Disassembly
    • Cylinder Block - Disassembly
    • Cylinder Block - Cleaning
    • Cylinder Block - Inspection
    • Cylinder Block- De-Glazing
    • Expansion and Pipe Plug - Installation
    • Camshaft Expansion Plug - Installation
    • Camshaft Bushing - Installation
    • Cylinder Block - Storing
    • Dipstick Tube - Replacement
    • Crankshaft - Inspection
    • Crankshaft - Cleaning
    • Crankshaft Gear - Replacement
    • Camshaft - Cleaning
    • Camshaft and Gear - Inspection
    • Camshaft Gear - Replacement
    • Camshaft Capscrew- Installation
    • Rubber Element Vibration Damper - Cleaning and Inspection
    • Piston and Connecting Rod - Disassembly
    • Piston, Pin and Connecting Rod - Cleaning
    • Piston Inspection
    • Piston Pin - Inspection
    • Connecting Rod - Inspection
    • Rod Bearing Clearance - Checking
    • Piston and Connecting Rod - Assembly
    • Piston Ring Gap - Checking
    • Piston Rings - Installation
    • Balancer - Disassembly
    • Balancer - Assembly
    • Gear Housing and Timing Pin Assembly - Inspection
    • Fuel Pump Stud - Replacement
    • Gear Housing - Disassembly
    • Data Plate - Replacement
    • Group 02 - CYLINDER HEAD
    • Cylinder Head - Service Tools
    • Exploded View
    • General Information
    • Cylinder Head - Precheck Before Disassembly
    • Cylinder Head - Disassembly
    • Cylinder Head - Cleaning
    • Valve - Inspection
    • Valve Guide Inspection
    • Cylinder Head Combustion Face Inspection
    • Valve Seat Inspection
    • Valve Spring Inspection
    • Cylinder Head Cracks - Reuse Guidelines
    • Cup Plug Replacement
    • Valves - Grinding
    • Valve Seats - Grinding
    • Calculating the Grinding Depth
    • Cylinder Head - Assembly
    • Group 03 - ROCKER UNIT
    • Rocker Lever Assembly - Exploded View
    • Rocker Lever Assembly - General Information
    • Rocker Levers - Disassembly
    • Rocker Levers - Inspection
    • Rocker Levers and Pedestals - Cleaning
    • Rocker Levers - Assembly
    • Rocker Levers and Pedestals - Inspection
    • Group 04 - CAM FOLLOWERS AND RODS
    • Tappets and Push Rods - Exploded View
    • General Information
    • Tappets and Push Rods - General Information
    • Push Rods - Inspection
    • Valve Tappets - Inspection
    • Group 05 - FUEL SYSTEM
    • Exploded View - Fuel System
    • Injection Pump - General Information
    • Injection Pump - Identification
    • Injection Pump Repairs
    • Group 06 - INJECTORS
    • Service Tools - Injection Pump
    • Injector Group - Exploded View
    • General Information - Injectors
    • Fuel Transfer Pump - General Information
    • Fuel Transfer Pump - Identification
    • Injector- Disassembly
    • Injector- Clean and Inspect
    • Injector- Assembly
    • Injector - Testing
    • Fuel Transfer Pump - Piston Style Rebuild
    • Fuel Lines- Clean and Inspect
    • High Pressure Fuel Lines
    • Fuel Drain Manifold
    • Low Pressure Fuel Lines
    • Group 07 - LUBRICATING SYSTEM
    • Oil Pan and Suction Tube - Exploded View
    • Oil Pan and Suction Tube - General Information
    • Oil Pan and Suction Tube - Cleaning and Inspection
    • Lubricating Oil Cooler - Exploded View
    • General Information - Lubrication System
    • Pressure Regulator Valve - Inspection
    • Pressure Regulator Valve - Disassembly
    • Filter Bypass Valve - Replace
    • Pressure Regulator Valve - Assembly
    • Oil Cooler- Cleaning
    • Oil Cooler- Inspection
    • Lubricating Oil Pump- Exploded View
    • Lubricating Oil Pump - General Information
    • Lubricating Oil Pump - Inspection
    • Group 08 - ENGINE COOLING SYSTEM
    • Water Pump - Exploded View
    • Water Pump - General Information
    • Water Pump- Inspection
    • Belt Tensioner and Fan Hub - Exploded View
    • Belt Tensioner and Fan Hub - General Information
    • Fan Hub - Inspection
    • Fan Hub - Disassembly
    • Fan Hub Assembly
    • Belt Tensioner - InSpection
    • Thermostat Housing Assembly - Exploded View
    • Thermostat Housing Assembly - General Information
    • Thermostat - Inspection
    • General Information About Fans
    • Group 09 - DRIVE UNITS
    • Accessory Drive Adapter - Exploded View
    • Drive Units - General Information
    • Accessory Drive - Cleaning
    • Accessory Drive Adaptor - Disassembly
    • Accessory Drive - Inspection
    • Accessory Drive Adaptor - Assembly
    • Group 10 - AIR INTAKE SYSTEM
    • Air Intake System - Exploded View
    • Air Intake System - General Information
    • Turbocharger - Cleaning and Inspection for Reuse
    • Air Transfer Pipe - Cleaning and Inspection for Reuse
    • Air Crossover Tube - Cleaning and Inspection for Reuse
    • Group 11 - EXHAUST SYSTEM
    • Exhaust Manifold - Exploded View
    • General Information
    • Exhaust Manifold Inspection
    • Turbocharger Mounting Stud Replacement
    • Group 13 - ELECTRICAL EQUIPMENT
    • Electrical Equipment General Information
    • Alternator Inspection
    • Starter Inspection
    • Group 14 - ENGINE TESTING
    • Engine Testing - Service Tools
    • Engine Testing - Engine Side Views
    • Engine Testing - General Information
    • Blowby Measurement
    • Engine Dynamometer Test - Installation of the Engine
    • Engine Dynamometer Test - Engine Run-In
    • Engine Dynamometer Test - Performance Checking
    • Engine - Painting
    • Engine Storage - Short Term
    • Engine Storage - Long Term
    • Removing the Engine from Long- Term Storage
    • Group 16 - MOUNTING ADAPTATIONS
    • General Information
    • Flywheel and Ring Gear Inspection
    • Ring Gear Replacement
    • Flywheel Housing Assembly
    • Flywheel Housing Inspection
  • Section 3 - GENERALITIES
    • Group V - ENGINE COMPONENTS SPECIFICATIONS
    • Specifications - General Information
    • Engine Component Torque Values
    • Component Specifications and Torque Values
    • Drive Belt Tension
    • Capscrew Markings and Torque Values
    • Pipe Plug Torque Values

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