Doosan Mega 500-V Machine Transmission and Torque Converter PDF

Today we want to present the Transmission and Torque Converter information for the Doosan Mega 500-V Machine model. Factory file includes complete and understanding contents with important and useful material about drive train description, transmission electric components, the definition of operation modes, installation view, disassembly, reassembly, setting, technical data, safety rules, also, many illustrations, different diagrams, and schemes for your technic. All this text will help you answer any questions that interest you.

Before starting any work or procedures (maintenance or repair) of your device, it is necessary to review the safety sections to avoid any breakdowns, malfunction, injuries, or damage. Online text is a file PDF, which contains 160 pages, any one of which can be printed easily. To view the information you need to install Adobe PDF Reader. Working with this tutorial, you can easily copy, save, and print the material you need. If you have any questions about the Doosan Mega 500-V Machine model or you need any more details, please write to our manager.

Table of Contents:

Drive Train Description
Transmission and Torque Converter
Powershift Transmission
Transmission Control
Schedule of Measuring Points and Connection 4WG-310
Oil Circuit Diagram 4WG-310 Forward 1st Speed
Transmission Electric Components
TCU (Transmission Control Unit)
Transmission Control Valve
Transmission Oil Temperature Sensor
Engine Pick-Up Sensor
Central Gear Pick-Up Sensor
Turbine Pick-Up Sensor
Output Speed Sensor
Shift Lever Switch (DW-3)
Auto Select Switch
Display
Transmission Faults Codes
Fault Display
CAN - Message
Description of Fault Codes
Abbreviations
Definition of Operation Modes
Normal
Substitute Clutch Control
Limp-home
Transmission Shut Down
TCU Shut Down
Table of Fault Codes
Measurement of Resistance at Actuator/sensors and Cable
Actuator
Cable
Transmission Electrical Circuits
Transmission Controller Circuit
Traveling Circuits
Neutral
Forward First Gear
Forward Second Gear
Forward Third Gear
Forward Fourth Gear
Reverse First Gear
Reverse Second Gear
Reverse Third Gear
Downshift
Overview
Kick-down: Forward Second Gear to Forward First Gear
 (Auto Selector Switch "O" - Manual Mode)
Downshift (Auto Selector Switch "I" - Auto Mode)
Transmission Cutoff
Installation View
Inner Section
Front View
Side View
Rear View
Hydraulic Control Unit (HSG-94)
Disassembly
Reassembly
Transmission Disassembly
Converter-Input
Drive Shaft Pump Power Take-off
Transmission Pump
Output- Layshaft Assembly
Multidisk Clutches
Power Take-off
Multidisk Clutch - K3/K4
Multidisk Clutch KR/K2
Multidisk Clutch KV/K1
Transmission Reassembly
Power Take-off
Reassemble Multidisk Clutch K3/K4
Multidisk Clutch - K4
Multidisk Clutch - K3
Reassemble Multidisk Clutch KR/K2
Multidisk Clutch - KR
Multidisk Clutch - K2
Reassemble Multidisk Clutch KV / K1
Multidisk Clutch - KV
Multidisk Clutch - K4
Install Countershaft Gear and Multidisk Clutches
Pre-assemble and Mount Housing Cover
Install Countershaft Axle
Hydraulic Pump
Axle Disconnection
Filter
Input Shaft (Power Take-off Pump)
Input – Converter Bell
Converter
Inductive Transmitters and Speed Sensor