Deutz Agroplus 75-85-95-100 Workshop Manual PDF
[]Workshop repair manual provides detailed information regarding repair procedures, maintenance instructions, instructions for use, designed for:
Agroplus 75,
Agroplus 85,
Agroplus 95,
Agroplus 100.
Online service manual contains complete repair and maintenance manuals, service manuals, instruction manuals, which help you to carry out maintenance of Deutz equipment.
The program has a simple anduser-friendly interface. This manual comes in PDF. To view the information you must have the program Adobe Reader.
Service repair manual was established to improve the quality and safety of self-service Deutz equipment.
Contents:
- 1 - ENGINE
- • Engine
- 2 - CLUTCH AND TRANSMISSION
- • Gearshift clutch
- • Installation of the clutch release fork
- • Cecking clutch
- • Adjusting clutch control pedal
- • Bleeding air from the hydraulic circuit
- • Stripping the slave cylinder
- • Inspections
- • Notes on refitment
- • Stripping the master cylinder
- • Inspections and checks
- • Reassembly
- • Fault diagnosis
- • Powershift unit
- • Fitment of the Powershift unit
- • Adjustment of end float in the Powershift unit
- • Main operazions involved in assembly of Powershift unit
- • Spring specifications
- • Fault diagnosis
- 3 - TRANSMISSION
- • Technical specifications
- • Transmission configurations with 5 speed gearbox
- • Gearbox removal
- • Stripping the gearbox
- • Examining parts removed
- • Shimming the range gear input shaft on tractors without Powershift transmission
- • Shimming the range gear input shaft on tractors with Powershift transmission
- • “Powershuttle” electro-hidraulic shuttle control
- • Adjustment of the shuttle unit
- • Adjusting the bevel drive
- • Refitting the bevel drive without replacing any components
- • Replacing the crown wheel bearings
- • Replacing the pinion bearings
- • Installation of the support plate for the gear selector rods
- • Orienting the gearbox shuttle control levers
- • Surfaces where sealant is to be applied
- • Main assembly operations involving transmission housing, rear axle, hydraulic lift and engine
- • Tightening torques
- • Rear power take-off
- • Operation of Power take-off - Agroplus 75 - 85 - 95 (4 speeds)
- • Operation of Power take-off - Agroplus 100 (4 speeds)
- • Technical specifications
- • Fitting the P.T.O. shaft
- • Power take-off clutch
- • Spring specifications
- • Checking end float on the front shaft of the P.T.O. clutch
- • Checking the clearance between discs
- • Testing pressures in the clutch assembly
- • Essential operations for refitment of the rear P.T.O. assembly
- • Fault diagnosis
- 4 - DRIVE AXLES - AXLES
- • Rear axle
- • Assembly of rear halfshafts
- • Removing and stripping the epicyclic hub assembly
- • 2-W.D. extendible axle
- • Removing the axle from the front support
- • Centre steering lever
- • Wheel hub
- • Inspections and checks
- • Front-wheel drive
- • Wheel hub
- • Final epicyclic reducer
- • Side hubs
- • Fitting the bolts and pivots of the steering cylinder mounting
- • Pins
- • Axle shafts
- • Gears
- • Bearings
- • Adjusting bevel gears
- • Internal adjustment of mechanical type differential lock
- • Installing the differential assembly into the drive axle
- • Tightening torques
- • Fitting the steering angle limiting bolts
- • Fault diagnosis
- • ASM System
- • General characteristics
- Setting the angle of the ASM sensor positioning plate
- • Fitting the steering angle sensor
- • Removing the differential unit from the front axle
- • Stripping the front differential lock clutch adjustment of front axle bevel gear pair on machines with ASM System
- • Installation of differential unit in front axle
- • Assembly and positioning of the ASM System brake switches
- • Four wheel drive engagement clutches for machines with ASM System
- • Technical specifications
- • Front and rear differential lock clutches for machines with ASM System
- • Technical specifications
- 5 - VEHICLE
- • Brakes
- • Hydraulic pump
- • Assembly of brake master cylinder
- • Checking the discs of the 2WD and 4WD front brakes and rear brakes
- • Adjusting service brake pedals
- • Checking parking brake pads
- • Parking brake control lever overall travel
- • Bleeding air from the brake hydraulic system
- • “Separate Brakes” valve
- • Fault diagnosis
- • Electronic power-lift
- • Electronic control unit: operator panel
- • ALL ROUND TESTER (1st version)
- • Resident diagnostics
- • AUTO-MAN procedure for entering the wheel constant relative to a tyre not listed in the table
- • Setting up the draft control sensor
- • Setting up the steering sensor
- • Verify the operational efficiency of the system's electrical components
- • Multifunction control handset mounted to seat armrest
- • External buttons
- • Position control sensor
- • ASM System
- • Selecting the control type
- • Setting the maximum lift height
- • Lock/Unlock pushbutton
- • Ground-operated pushbutton controls
- • Main control knob
- • Lowering speed adjustment knob
- • Sensitivity adjustment knob
- • Up/Down indicator lights
- • Alarm warning light
- • Electronic lift type ELCII
- • Control panel
- • Lift operating controls
- • Lift setting controls
- • Safety features
- • Oscillation damping during transport
- • Operating conditions
- • Auxiliary service control switches
- • Procedure for setting up the electronic lift
- • RADAR / No RADAR
- • Entering the type of tyre
- • ALL ROUND TESTER (2nd version)
- • Emergency manual control of the electronic lift
- • Solenoid operated control valve, hydraulic lift
- • Control of lift system operating pressure
- • Electro-hydraulic power-lift distributor
- • Fitment of lift arms position control sensor
- • Operation of the directional control solenoid valves
- • Correct fitment of draft control sensor
- • Onboard radar
- • Electronic power-lift safety precautions
- • How an electronic system must be inspected
- • Checking mechanical parts
- • Fitting the lift arms cross shaft crank lever set screw
- • Original type "load sensing" hydraulic power-lift
- • Sensing arm
- • Front hydraulic power-lift
- • Checking the clutch assembly engagement pressure
- • Fault diagnosis
- • Spring specifications
- 6 - CONTROLS
- • Hydrostatic steering
- • Inspections and checks
- • Servicing
- • Instructions for the hydrostatic steering distributor assembly
- • Mechanical controls
- • Fitting and adjustment of the external controls of the mechanical governor
- • Electrohydraulic controls
- • Rear differential lock control cylinder for machines not equipped with ASM System
- • Four wheel drive disengagement cylinder for machines not equipped with ASM System
- • Adjustment of front and rear differential lock control mechanism for machines not equipped with ASM System
- • Adjustment of four wheel drive control linkage for machines not equipped with ASM System
- 7 - BODY
- • Platform
- • Cab
- • Cab air filter
- • Screen wash
- • Screen wipers (front and rear)
- • Removing the driving platform complete with cab
- • Remove cab
- 8 - SYSTEMS
- • Ventilation
- • Heating System
- • System configuration
- • Air conditioning unit for cabs
- • Operation and maintenance of the air-conditioning system
- • Checking system
- • System safety elements
- • Temperature regulation
- • Charging the system
- • Filling the metering unit
- • Refilling the system with oil
- • Verifying operation of the system after recharging
- • Directions for tightening air conditioning system pipeline fittings
- • Fault diagnosis
- • Hydraulic system
- • Oil filters
- • Hydraulic pumps
- • Checking the relief valves of the hydraulic lift system
- • Stripping the hydraulic pump
- • Auxiliary hydraulic service control valve
- • Checking the pressure relief valve setting
- • Trailer hydraulic braking system
- • Use of the tractor with CUNA 341/01 hydraulic trailer braking
- • Installing the hydraulic braking valve for trailers equipped with "safety brake" (ITALY version)
- • Electrical system
- • General safety directions
- • Jump start utilizing another battery
- • Dashboard
- • Fuse box
- • Instrument panel with digital display
- • Engine stop operation with a type 2MH engine control unit
- • Electrical wiring
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