Detroit Diesel Engine DD5 Medium Duty Workshop Manual PDF

Detailed description

Detroit is known for its legendary powerful engines and now offers you a guide for a medium-duty DD5 engine. Impressive power, performance, as well as efficiency and compactness - all these properties of this engine model require special attention, namely, proper maintenance and repair. You can easily use a PDF document with any Windows, Android, Linux, iOS, MacOS device.

Models:
DD5 Medium Duty

Contents:

• 1. General Information
  • 1.1. California Proposition 65 Warning and Engine Idle Notice
  • 1.2. Cleaning and Preparation
  • 1.3. Engine Storage
  • 1.4. Engine Model and Serial Number Designation
  • 1.5. Engine Views
  • 1.6. General Cleaning and Gasket Preparation Guidelines
  • 1.7. General Engine Information
  • 1.8. Maintenance Intervals
  • 1.9. Safety Precautions
• 2. Aftertreatment System
  • 2.1. Aftertreatment System Overview
  • 2.2. 1-Box Aftertreatment Control Module
  • 2.3. 1-Box Aftertreatment Harness
  • 2.4. 1-Box Aftertreatment Sensors
  • 2.5. 1-Box  DOC and SCR Assembly
  • 2.6. Diesel Exhaust Fluid Dosing System
  • 2.7. Diesel Exhaust Fluid Lines
  • 2.8. Diesel Exhaust Fluid Pump Module and Components
  • 2.9. Diesel Exhaust Fluid Tank
  • 2.10. Diesel Exhaust Fluid Tank Header Unit
  • 2.11. Diesel Particulate Filter
  • 2.12. Diesel Particulate Filter and Accumulator
  • 2.13. Hydrocarbon Doser Block Feed Line
  • 2.14. Hydrocarbon Fuel Doser Block
  • 2.15. Hydrocarbon Fuel Doser Injector Valve
• 3. Air Compressor
  • 3.1. Air Compressor Coolant Lines
  • 3.2. Air Compressor Drive Gear
  • 3.3. Air Compressor Resonator
• 4. Air System and Turbocharger
  • 4.1. Air Intake Manifold
  • 4.2. Cold Boost Pipe
  • 4.3. Cold Boost Pipe Resonator
  • 4.4. Turbocharger Inlet Elbow
  • 4.5. Turbocharger Outlet Pipe
  • 4.6. Turbocharger Outlet Pipe Heat Shield
  • 4.7. Turbocharger Wastegate Actuator
  • 4.8. Turbocharger Wastegate Actuator - Coolant Lines
• 6. Cooling System
  • 6.1. Cooling System Drain Procedure
  • 6.2. Cooling System Fill Procedure
  • 6.3. Cooling System Flushing Procedure
  • 6.4. Coolant Inlet Elbow
  • 6.5. Coolant  Thermostat
  • 6.6. Coolant requirements
  • 6.7. Water Pump
• 7. Engine Mechanical
  • 7.1. Cylinder Blick
  • 7.2. Cylinder head and Valves
  • 7.3. Engine Replacement Procedures
  • 7.4. Engine Brakes
  • 7.5. Flywheel and Ring Gear
  • 7.6. Flywheel Housing and Rear Crankshaft Oil Seal
  • 7.7. Front Engine Cover and Front Crankshaft oil Seal
  • 7.8. Front Engine Mount/Radiator Support
  • 7.9. Gear Train
  • 7.10. General Information and Specifications
  • 7.11. Lifting Brackets
  • 7.12. Piston and Connecting Rod Assembly
  • 7.13. Rocker Arm
  • 7.14. Rocker Arm Housing and Camshafts
  • 7.15. Rocker Cover
  • 7.16. Timing Case
  • 7.17. Variable Camshaft Phaser Solenoid
  • 7.18. Vibration Damper
• 8. Engine Electrical
  • 8.1. Engine Wiring Harness
  • 8.2. Engine Sensors
  • 8.3. Motor Control Module (MCM)
• 9. Exhaust and Exhaust Gas Recirculation
  • 9.1. Exhaust Gas Recirculation Cooler Bracket
  • 9.2. Exhaust Gas Recirculation Crossover Pipe
  • 9.3. Exhaust Gas Recirculation Crossover Pipe Elbow
  • 9.4. Exhaust Gas Recirculation Delivery Elbow
  • 9.5. Exhaust Gas Recirculation Hot Pipe
  • 9.6. Exhaust Gas Recirculation Hot Pipe Heat Shield
  • 9.7. Exhaust Gas Recirculation Mixer Housing
  • 9.8. Exhaust Gas Recirculation Valve
  • 9.9. Front Exhaust Manifold
• 10. Fuel System
  • 10.1. Fuel System Overview
  • 10.2. Fuel System Draining Procedure
  • 10.3. Fuel System Priming
  • 10.4. Fuel Filters
  • 10.5. Fuel Filters Module  
  • 10.6. Fuel Injectors
  • 10.7. Fuel Injector Cup
  • 10.8. Fuel Injector Wiring Harness
  • 10.9. Fuel rail
  • 10.10. Low Pressure Fuel Pump
  • 10.11. Low Pressure Fuel Pump Lines
  • 10.12. High Pressure Fuel Injector Lines
  • 10.13. High Pressure Fuel Pump
  • 10.14. High Pressure Fuel Rail Feed Line
  • 10.15. Needle and Pressure Control Valve Return Line
  • 10.16. Quantity Control Valve

With this guide, you can perform both regular routine maintenance, and overhaul the engine and replace parts. This guide will save you time and money in visiting repair shops and in case of emergency it will always be with you. Initially, this guide was intended for an experienced master who understands all systems and details. But the information in the manual is set out in such a way that an inexperienced master or the owner of this equipment will also understand and be able to carry out any repair procedure.

Features of the Manual
Format: PDF
Language: English
Compatible with all versions of Windows, Mac, Linux, iPhone, iPad, and Android
In order for these engines to serve you with a long and efficient work - the experts gathered all the necessary information for the quality repair, maintenance and use of these engines. This manual is divided into thematic sections, which are signed and contain information only of this section, so it will be easy to use the manual. You can use the search function and find the necessary information. Also in addition to the technical information, this manual contains diagrams, drawings, screenshots, pictures, schematics, step-by-step recommendations on repair and maintenance with pictures and much more.

FAQs
How do I download the manual?
No need to go to the store or wait for the manual in the post office. All you need to do is to click the buy button and in a few minutes, you will receive an email with all your instructions. Please check your spam/junk folder if you don't see it in your inbox.

Is the manual printable?
You can easily print both the entire manual and any page you need, or you can use it electronically.

Still have questions?
If you have any questions or need assistance, please contact our support team. We are here to help you with any inquiries.