This troubleshooting and repair manual provides instructions for troubleshooting and repairing Cummins Engines ISB, ISBe2, ISBe3, ISBe4, QSB4.5, QSB5.9, QSB6.7, ISC, QSC8.3, ISL, ISLe3, ISLe4, QSL9, CM850 Electronic Control System.
This manual covers Volume 1, Volume 2, Volume 3 and Volume 4.
The manual is organized to guide a service technician through the logical steps of identifying and correcting problems related to the engine.
The guide comes in PDF format, includes printable and readable pages. We recommend using Adobe PDF Reader, to be sure all images/graphics will display correctly. If necessary, you can print the entire document or selected partitions.
Models covered:
ISB Engine,
ISBe2 Engine,
ISBe3 Engine,
ISBe4 Engine,
QSB4.5 Engine,
QSB5.9 Engine,
QSB6.7 Engine,
ISC Engine,
QSC8.3 Engine,
ISL Engine,
ISLe3 Engine,
ISLe4 Engine,
QSL9 Engines,
CM850 Electronic Control System.
Contents of Troubleshooting and Repair (Volume 1):
- Section i - Introduction
- About the Manual
- Acronyms and Abbreviations
- General Cleaning Instructions
- General Repair Instructions
- General Safety Instructions
- How to Use the Manual
- Illustrations
- Symbols
- Section E - Engine and System Identification
- Engine Diagrams
- Engine Identification
- Section F - Familiarization
- Electronic Controlled Fuel System
- Service Tools and Hardware - Overview
- Section TF - Troubleshooting Fault Codes
- Fault Code 0001
- Fault Code 0002
- Fault Code 0003
- Fault Code 0004
- Fault Code 0005
- Fault Code 0006
- Fault Code 111
- Fault Code 115
- Fault Code 122
- Fault Code 123
- Fault Code 124
- Fault Code 131
- Fault Code 132
- Fault Code 133
- Fault Code 135auto
- Fault Code 135mar
- Fault Code 141auto
- Fault Code 141mar
- Fault Code 143b
- Fault Code 143bm
- Fault Code 144b
- Fault Code 144bm
- Fault Code 145b
- Fault Code 145bm
- Fault Code 146b
- Fault Code 146bm
- Fault Code 147
- Fault Code 148
- Fault Code 151b
- Fault Code 151bm
- Fault Code 153
- Fault Code 154
- Fault Code 155b
- Fault Code 155bm
- Fault Code 187b
- Fault Code 187bm
- Fault Code 195-2wire
- Fault Code 195-3wire
- Fault Code 196-2wire
- Fault Code 196-3wire
- Fault Code 197
- Fault Code 221
- Fault Code 222
- Fault Code 227b
- Fault Code 227bm
- Fault Code 234b
- Fault Code 234bm
- Fault Code 235
- Fault Code 237
- Fault Code 238
- Fault Code 241
- Fault Code 242
- Fault Code 245
- Fault Code 253
- Fault Code 268
- Fault Code 269
- Fault Code 271b
- Fault Code 271cl
- Fault Code 272b
- Fault Code 272cl
- Fault Code 275
- Fault Code 281
- Fault Code 284
- Fault Code 285
- Fault Code 286
- Fault Code 287
- Fault Code 288
- Fault Code 291
- Fault Code 292
- Fault Code 293
- Fault Code 294
- Fault Code 295
- Fault Code 296a
- Fault Code 296lrv
- Fault Code 297
- Fault Code 298
- Fault Code 319
- Fault Code 322
- Fault Code 323
- Fault Code 324
- Fault Code 325
- Fault Code 331
- Fault Code 332
- Fault Code 334
- Fault Code 341
- Fault Code 342
- Fault Code 343
Contents of Troubleshooting and Repair (Volume 2):
- Section i - Introduction
- About the Manual
- Acronyms and Abbreviations
- General Cleaning Instructions .
- General Repair Instructions
- General Safety Instructions
- How to Use the Manual
- Illustrations
- Symbols
- Section TF - Troubleshooting Fault Codes (FC351 - FC)
- Fault Code 351
- Fault Code 352
- Fault Code 386
- Fault Code 387
- Fault Code 412
- Fault Code 415sn
- Fault Code 415sw
- Fault Code 418auto
- Fault Code 418mar
- Fault Code 426
- Fault Code 427
- Fault Code 428auto
- Fault Code 428mar
- Fault Code 429auto
- Fault Code 429mar
- Fault Code 431iss
- Fault Code 431niss
- Fault Code 431sss
- Fault Code 432
- Fault Code 433
- Fault Code 434
- Fault Code 435
- Fault Code 436
- Fault Code 441
- Fault Code 442
- Fault Code 443
- Fault Code 449b
- Fault Code 449cl
- Fault Code 451
- Fault Code 452
- Fault Code 471
- Fault Code 488
- Fault Code 497
- Fault Code 498
- Fault Code 499
- Fault Code 523
- Fault Code 527
- Fault Code 528
- Fault Code 529
- Fault Code 545
- Fault Code 551iss
- Fault Code 551niss
- Fault Code 551sss
- Fault Code 553
- Fault Code 554
- Fault Code 559b
- Fault Code 559cl
- Fault Code 584
- Fault Code 585
- Fault Code 595b
- Fault Code 595cl
- Fault Code 596
- Fault Code 597
- Fault Code 598
- Fault Code 599
- Fault Code 649
- Fault Code 687b
- Fault Code 687cl
- Fault Code 688
- Fault Code 689
- Fault Code 691
- Fault Code 692
- Fault Code 731b
- Fault Code 731bm
- Fault Code 757
- Fault Code 778
- Fault Code 779
- Fault Code 784
- Fault Code 951
- Fault Code 957
- Fault Code 958
- Fault Code 1117auto
- Fault Code 1117mar
- Fault Code 1139
- Fault Code 1141
- Fault Code 1142
- Fault Code 1143
- Fault Code 1144
- Fault Code 1145
- Fault Code 1228
- Fault Code 1229
- Fault Code 1239
- Fault Code 1241
- Fault Code 1242
- Fault Code 1633
- Fault Code 1639
- Fault Code 1654
- Fault Code 1655
- Fault Code 1656
- Fault Code 1657
- Fault Code 1658
- Fault Code 1659
- Fault Code 1663
- Fault Code 1664
- Fault Code 1665
- Fault Code 1666
- Fault Code 1667
- Fault Code 1668
Contents of Troubleshooting and Repair (Volume 3):
- Section i - Introduction
- About the Manual
- Acronyms and Abbreviations
- General Cleaning Instructions
- General Repair Instructions
- General Safety Instructions
- How to Use the Manual
- Illustrations
- Symbols
- Section TF - Troubleshooting Fault Codes (FC1669 - FC)
- Fault Code 1669
- Fault Code 1671
- Fault Code 1673
- Fault Code 1674
- Fault Code 1675
- Fault Code 1676
- Fault Code 1677
- Fault Code 1678
- Fault Code 1679
- Fault Code 1681
- Fault Code 1682
- Fault Code 1683
- Fault Code 1684
- Fault Code 1687
- Fault Code 1689
- Fault Code 1692
- Fault Code 1694
- Fault Code 1697
- Fault Code 1698
- Fault Code 1699
- Fault Code 1711
- Fault Code 1712
- Fault Code 1713
- Fault Code 1716
- Fault Code 1717
- Fault Code 1718
- Fault Code 1845
- Fault Code 1846
- Fault Code 1848
- Fault Code 1849
- Fault Code 1851
- Fault Code 1892
- Fault Code 1911
- Fault Code 1992
- Fault Code 2183
- Fault Code 2185
- Fault Code 2186
- Fault Code 2195
- Fault Code 2215b
- Fault Code 2215cl
- Fault Code 2216b
- Fault Code 2216cl
- Fault Code 2217
- Fault Code 2249
- Fault Code 2265
- Fault Code 2266
- Fault Code 2271
- Fault Code 2272
- Fault Code 2273
- Fault Code 2274
- Fault Code 2292
- Fault Code 2293
- Fault Code 2311
- Fault Code 2321
- Fault Code 2322
- Fault Code 2345b
- Fault Code 2345cl
- Fault Code 2346b
- Fault Code 2346cl
- Fault Code 2347b
- Fault Code 2347cl
- Fault Code 2348
- Fault Code 2349
- Fault Code 2351
- Fault Code 2352
- Fault Code 2353
- Fault Code 2357
- Fault Code 2359
- Fault Code 2362
- Fault Code 2363
- Fault Code 2366
- Fault Code 2367
- Fault Code 2373
- Fault Code 2374
- Fault Code 2375
- Fault Code 2376
- Fault Code 2377
- Fault Code 2381
- Fault Code 2382
- Fault Code 2383
- Fault Code 2384b
- Fault Code 2384cl
- Fault Code 2385b
- Fault Code 2385cl
- Fault Code 2386
- Fault Code 2387
- Fault Code 2388
- Fault Code 2448
- Fault Code 2554
- Fault Code 2555
- Fault Code 2556
Contents of Troubleshooting and Repair (Volume 4):
- Section i - Introduction
- About the Manual
- Acronyms and Abbreviations
- General Cleaning Instructions
- General Repair Instructions
- General Safety Instructions
- How to Use the Manual
- Illustrations
- Symbols
- Section TF - Troubleshooting Fault Codes (FC2557 - FC)
- Fault Code 2557
- Fault Code 2558
- Fault Code 2559
- Fault Code 2659
- Fault Code 2771
- Fault Code 2772
- Fault Code 2773
- Fault Code 2961
- Fault Code 2962
- Fault Code 2963
- Fault Code 2964
- Fault Code 2973
- Fault Code 2976
- Fault Code 9122
- Section TS - Troubleshooting Symptoms
- Troubleshooting Procedures and Techniques
- Troubleshooting Symptoms Charts
- Section TT - Troubleshooting Symptoms (New Format)
- ECM - No Communication Troubleshooting Tree
- Engine Performance Troubleshooting Tree - ISB Engines Equipped with EGR (CM850 Electronic Control System)
- Engine Performance Troubleshooting Tree - ISB, ISBe, and QSB engines without EGR (CM800 and CM850 Electronic Control System)
- Engine Performance Troubleshooting Tree - ISC/QSC/ISL/QSL with CM850 Electronic Control System
- Engine Performance Troubleshooting Tree for QSB5.9 Marine Engines with CM850 Electronic Control System
- Engine Performance Troubleshooting Tree for QSC and QSL Marine Engines with CM850 ECM
- Fuel Economy Troubleshooting Tree
- Section 19 - Electronic Controls - Group 19
- Accelerator Interlock Switch
- Accelerator Interlock Switch Circuit
- Accelerator Pedal or Lever Position Sensor Circuit
- Aftertreatment Diesel Exhaust Fluid Dosing Unit
- Aftertreatment Diesel Exhaust Fluid Dosing Unit Extended Priming
- Aftertreatment Outlet NOx Sensor
- Air Conditioning Pressure Switch
- Air Conditioning Pressure Switch Circuit
- Alternate Torque Switch
- AMP Connector Series
- AMP VP44 Connector Series
- Barometric Air Pressure Sensor
- Battery Ground Circuit
- Bosch™ Actuator and Sensor Connector Series
- Bosch Aftertreatment DEF Controller Connector
- Bosch™ ECM Actuator and Sensor Connector Series
- Bosch™ ECM Injector Driver Connector Series
- Bosch™ ECM OEM Connector Series
- Brake Pedal Position Switch
- Brake Pedal Position Switch Circuit
- Cab Switchable Governor Switch
- Cab Switchable Governor Switch Circuit
- Camshaft Position Sensor
- Clutch Pedal Position Switch
- Clutch Pedal Position Switch Circuit
- Component Connector and Pin Inspection
- Connector, Butt Splice
- Crankcase Pressure Sensor
- Crankshaft Position Sensor
- Cruise Control or PTO ON/OFF Switch
- Cruise Control or PTO ON/OFF Switch Circuit
- Cruise Control or PTO Set/Resume Select Switch
- Cruise Control or PTO Set/Resume Select Switch Circuit
- D-Sub Miniature Connector Series
- Data Link Circuit, SAE J1587
- Data Link Circuit, SAE J1939
- Deutsch DRC Connector Series
- Deutsch DT Connector Series
- Deutsch DTM and DTP Connector Series
- Deutsch HD10 Connector Series
- Deutsch HDP20 and HD30 Connector Series
- Diagnostic Test Mode Switch
- Diagnostic Test Mode Switch Circuit
- EGR Differential Pressure Sensor
- EGR Temperature Sensor
- EGR Valve Assembly Circuit
- EGR Valve Position Sensor
- Engine Brake Harness
- Engine Brake Level Switch
- Engine Brake ON/OFF Switch
- Engine Brake ON/OFF Switch Circuit
- Engine Control Module
- Engine Control Module Calibration Code
- Engine Control Module ROM Boot
- Engine Coolant Level Sensor
- Engine Coolant Temperature Sensor
- Engine Datalinks
- Engine Oil Pressure Sensor/Switch
- Engine Protection Override Switch
- Engine Protection Override Switch Circuit
- Engine Torque Limit Control Switch
- Engine Torque Limit Control Switch Circuit
- Engine Wiring Harness
- Exhaust Brake ON/OFF Switch
- Exhaust Brake ON/OFF Switch Circuit
- Exhaust Gas Pressure Sensor
- Exhaust Gas Temperature Sensor
- Fan Clutch Switch
- Fan Clutch Switch Circuit
- Fan Control Circuit
- Fan Control Switch
- Fan Control Switch Circuit
- Fault Lamp
- Fault Lamp Circuit
- Ford™ Connector Series
- Framatome Connector Series
- Fuel Control Valve
- Fuel Lift Pump
- Fuel Pump Actuator
- Fuse, Harness In-Line
- Idle Adjust Switch Circuit
- Idle Validation Switch
- Inactive or Intermittent Fault Code
- Intake Air Heater Control Relay Circuit
- Intake Manifold Air Temperature Sensor
- Intake Manifold Pressure Sensor
- Intake Manifold Pressure/Temperature Sensor
- Intermediate Speed Control 1 Switch
- Internal Actuator Wiring Harness
- ITT Cannon Connector Series
- Key Switch Battery Supply Circuit
- Lubricating Oil Level Sensor
- Maximum Engine Speed Switch
- Maximum Engine Speed Switch Circuit
- Metripack Connector Series
- Multi Unit Synchronization Switch
- Multi Unit Synchronization Switch Circuit
- Multimeter Usage
- OEM Pressure Sensor
- OEM Pressure Sensor Circuit
- OEM Temperature Sensor
- OEM Temperature Sensor Circuit
- OEM Wiring Harness
- Packard Relay Connector
- Power Train Protection Switch
- Power Train Protection Switch Circuit
- Programmable Features and Parameters Not Correct
- Rail Fuel Pressure Sensor
- Real-Time Clock Battery
- Remote Accelerator Switch
- Remote Accelerator Switch Circuit
- Remote PTO Switch
- Remote PTO Switch Circuit
- Resistance Measurement Using a Multimeter
- Ring Terminal
- Slow Idle Switch
- Slow Idle Switch Circuit
- Starter Lockout/Switched Outputs Relay Circuit
- Station Select Switch
- Station Select Switch Circuit
- Switched Maximum Operating Speed Switch
- Switched Maximum Operating Speed Switch Circuit
- Tachograph Circuit
- Tachometer Circuit
- Transmission Shift Modulation Signal Circuit
- Turbocharger Compressor Inlet Air Temperature Sensor
- Turbocharger Control Valve
- Turbocharger Position Sensor
- Turbocharger Speed Sensor
- Two-Speed Axle Switch
- Two-Speed Axle Switch Circuit
- Unswitched Battery Supply Circuit
- Vehicle Speed Sensor Circuit
- Vehicle Speed Sensor, Digital Input
- Vehicle Speed Sensor, Magnetic Pick Up
- Water in Fuel Sensor
- Weather Pak Connector Series
- Section L - Service Literature
- Additional Service Literature
- Cummins Customized Parts Catalog
- Service Literature Ordering Location
- Section V - Specifications
- Air Intake System
- Barometric Pressure at Altitude
- Capscrew Markings and Torque Values
- Compressed Air System
- Cooling System
- Drive Belt Tension
- Electrical System
- Electronic Controls - Group 19 - Specifications
- Electronic Controls - Group 19 - Torque Values
- Engine Testing
- Exhaust System
- Fraction, Decimal, Millimeter Conversions
- Fuel System
- General Engine
- Lubricating Oil System
- Newton-Meter to Foot-Pound Conversions
- Pipe Plug Torque Values
- Specifications
- Tap-Drill Chart - U.S. Customary and Metric
- Weights and Measures - Conversion Factors
Our company provides for sale original spare part catalogs, workshop manuals, diagnostic software for all models of engines, cars, trucks, buses, forklifts, tractors, harvesters, cranes, buldozers, generators, construction and agricultural machines, motorcycles. To purchase a catalog online, please add the product to your cart, fill in the contact form online. Our managers proceed your order the same day.
