Cummins Engine ISLe3 and ISLe4 Operation and Maintenance Manual

The Operation and Maintenance Manual about Cummins Engine ISLe3 and ISLe4 is intended for persons who engage correct use, technical maintenance, troubleshooting instruction, also explain all procedures for disassembly and reassembly of this device. Electronic guide includes general safety instruction, repair information, safety rules, cleaning instruction, the section about the engine, operating, technical maintenance and more.

In addition, you can see detailed drawings, different diagrams, schematics, photos for Cummins Engine ISLe3 and ISLe4 models. Cummins file there is a "safety rule" section. Please read this section to protect yourself from various injuries and technical damage to your device. Operation and Maintenance manual format is a compressed Portable Executable file, only with Windows OS family.

When you decide to buy this product on our website, within a few minutes you will receive an email with a link to download and further recommendations. If you have a question about this tutorial or you need any more details, please write to our manager. We will answer your questions and help with the installation.

Models: ISLe3 and ISLe4

Table of Contents:

 Section i - Introduction
   To the Owner and Operator
   About the Manual
   How to Use the Manual
   Symbols
   Illustrations
   General Safety Instructions
   General Repair Instructions
   General Cleaning Instructions
   Acronyms and Abbreviations
 
  Section E - Engine Identification
   Engine Identification
   Engine Diagrams
 
  Section 1 - Operating Instructions
   Operating Instructions - Overview
   Normal Starting Procedure
   Cold Weather Starting
   Starting Procedure After Extended Shutdown or Oil Change
   Operating the Engine
   Unique Operating Characteristics of an Engine with Selective Catalytic Reduction (SCR)
   Engine Operating Range
   Engine Shutdown
   Electronic Controlled Fuel System
   Electromagnetic Interference (EMI)
 
  Section 2 - Maintenance Guidelines
   Maintenance Guidelines - Overview
   Tool Requirements
   Maintenance Schedule
   Maintenance Record Form
 
  Section 3 - Maintenance Procedures at Daily Interval
   Daily Maintenance Procedures - Overview
   Air Intake Piping
   Fan, Cooling
   Crankcase Breather Tube
   Air Tanks and Reservoirs
   Coolant Level
   Fuel-Water Separator
   Lubricating Oil Level
   Drive Belts
 
  Section 4 - Maintenance Procedures at 7,500 Kilometers [4,500 Miles], 250 hours or 3 months
    Maintenance Procedures - Overview
   Air Cleaner Restriction
   Charge-Air Piping
   Charge-Air Cooler
   Fuel Pump
   Air Compressor
 
  Section 5 - Maintenance Procedures at 15,000 Kilometers [9,500 Miles], 500 hours or 6 months
   Maintenance Procedures - Overview
   Supplemental Coolant Additive (SCA) and Antifreeze Concentration
   Coolant Filter
   Fuel Filter (Spin-on Type)
   Lubricating Oil and Filters
   Inline Air Filter
   Batteries
   Battery Cables and Connections
   Radiator Pressure Cap
 
  Section 6 - Maintenance Procedures at 30,000 Kilometers [19,000 Miles], 1000 hours or 1 Year
   Maintenance Procedures - Overview
   Fan Hub, Belt Driven
   Cooling Fan Belt Tensioner
   Turbocharger
 
  Section 7 - Maintenance Procedures at 60,000 Kilometers [38,000 Miles], 2000 hours or 2 Years
   Maintenance Procedures - Overview
   Cooling System
   Vibration Damper, Viscous
   Engine Steam Cleaning
   Radiator Hoses
   Air Compressor Discharge Lines
   Engine Mounting Bolts
 
  Section 8 - Maintenance Procedures at 240,000 Kilometers [150,000 Miles], 4000 hours or 4 Years
   Maintenance Procedures - Overview
   Overhead Set
   Engine Brake
 
  Section A - Adjustment, Repair, and Replacement
   Lubricating Oil Dipstick
   Drive Belt, Cooling Fan
   Cooling Fan Belt Tensioner
   Drive Belt, Alternator
   Alternator
   Charge-Air Cooler
   Starting Motor
 
  Section D - System Diagrams
   System Diagrams - Overview
   Flow Diagram, Fuel System
   Flow Diagram, Lubricating Oil System
   Flow Diagram, Cooling System
   Flow Diagram, Air Intake System
   Flow Diagram, Exhaust System
   Flow Diagram, Compressed Air System
 
  Section L - Service Literature
   Additional Service Literature
   Service Literature Ordering Location
   Cummins Customized Part Catalog
 
  Section S - Service Assistance
   Routine Service and Parts
   Emergency and Technical Service
   Problem Solving
   Division and Regional Offices
   Distributors and Branches
   Regional Offices - International
   Distributors - International
 
  Section ES - Engine Storage
   Engine Storage - Long Term
 
  Section TS - Troubleshooting Symptoms
   Troubleshooting Procedures and Techniques
   Troubleshooting Symptoms Charts
   Air Compressor Air Pressure Rises Slowly
   Air Compressor Cycles Frequently
   Air Compressor Noise is Excessive
   Air Compressor Pumping Excess Lubricating Oil into the Air System
   Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping Continuously)
   Air Compressor Will Not Stop Pumping
   Alternator Not Charging or Insufficient Charging
   Alternator Overcharging
   Coolant Loss - External
   Coolant Temperature Above Normal - Gradual Overheat
   Coolant Temperature Above Normal - Sudden Overheat
   Coolant Temperature Below Normal
   Cranking Fuel Pressure is Low
   Engine Acceleration or Response Poor
   Engine Difficult to Start or Will Not Start (Exhaust Smoke)
   Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
   Engine Noise Excessive
   Engine Noise Excessive - Combustion Knocks
   Engine Power Output Low
   Engine Runs Rough at Idle
   Engine Runs Rough or Misfires
   Engine Shuts Off Unexpectedly or Dies During Deceleration
   Engine Speed Surges at Low or High Idle
   Engine Speed Surges Under Load or in Operating Range
   Engine Speed Surges in PTO or Cruise Control
   Engine Starts But Will
  Section V - Maintenance SpecificationsNot Keep Running
   Engine Vibration Excessive
   Engine Will Not Crank or Cranks Slowly (Air Starter)
   Engine Will Not Crank or Cranks Slowly (Electric Starter)
   Engine Will Not Reach Rated Speed (RPM)
   Fault Code Warning Lamps Stay On (No Apparent Reason)
   Fault Code Warning Lamps Do Not Illuminate
   Fuel Consumption Excessive
   Fuel in Coolant
   Fuel in the Lubricating Oil
   Intake Manifold Air Temperature Above Specification
   Intake Manifold Pressure (Boost) is Below Normal
   Lubricating Oil Consumption Excessive
   Lubricating Oil Contaminated
   Lubricating Oil Pressure High
   Lubricating Oil Pressure Low
   Lubricating Oil Sludge in the Crankcase Excessive
   Smoke, Black Section W - Warranty - Excessive
   Smoke, White - Excessive
   Turbocharger Leaks Engine Oil or Fuel
 
  Section V - Maintenance Specifications
   General Engine
   Fuel System
   Lubricating Oil System
   Cooling System
   Air Intake System
   Exhaust System
   Compressed Air System
   Electrical System
   Cummins/Fleetguard® Filter Specifications
   Fuel Recommendations and Specifications
   Lubricating Oil Recommendations and Specifications
   Coolant Recommendations and Specifications
   Drive Belt Tension
   Engine Component Torque Values
   Sealants
   Capscrew Markings and Torque Values
   Catalyst Solution Recommendations and Specifications
 
  Section W - Warranty