Cummins Electronic Control System, ISB, QSB5.9 Engines Troubleshooting and Repair Manual

Complete Troubleshooting and Repair Manual was written especially for Cummins Electronic Control System, ISB, QSB5.9 Engines models. Using this information, you can quickly and easily perform any procedures, solve any problems that arise, and also find detailed information about this Cummins Engine.

The text covers general safety rules, repair instructions, cleaning information, the section about engine identification, troubleshooting, technical maintenance for Cummins Electronic Control System, ISB, QSB5.9 Engines models. Many pictures, diagrams, and schemes will help you to extend the quality work of your Cummins models.

A preliminary reading of this tutorial will be the right decision as all the information is very important for the use of the device. To order this online guide, you need to click "Buy Now", enter your details. You will receive this file emailed to your email address within 1-10 minutes of your purchase. Electronic manual format is a compressed Portable Executable file, only with Windows OS family. Download and use this factory file and be calm.

Table of Contents:

 Section i - Introduction
      About the Manual
      How to Use the Manual
      Symbols
      Illustrations
      General Safety Instructions
      General Repair Instructions
      General Cleaning Instructions
      Acronyms and Abbreviations
  Section E - Engine Identification
      Engine Identification
      Engine Diagrams
  Section F - Familiarization
      Electronic Controlled Fuel System
      Service Tools and Hardware - Overview
  Section TF - Troubleshooting Fault Codes
      Information Fault Codes
      Electronic Control Module (ECM) Microprocessor
      Engine Speed Sensor (ESS) Circuit
      Intake Manifold Pressure Sensor Circuit
      Intake Manifold Pressure Sensor Circuit
      Accelerator Position Sensor Circuit
      Accelerator Position Sensor Circuit
      Remote Throttle Position Sensor
      Remote Throttle Position Sensor
      Oil Pressure Sensor Circuit
      Oil Pressure Sensor/Switch Circuit Choice
      Oil Pressure Sensor Circuit
      Oil Pressure Switch Circuit
      Oil Pressure Sensor/Switch Circuit Choice
      Oil Pressure Sensor Circuit
      Oil Pressure Switch Circuit
      Coolant Temperature Sensor Circuit
      Engine Coolant Temperature 1 Sensor Circuit
      Coolant Temperature - Engine Protection
      Coolant Temperature - Engine Protection
      Intake Manifold Air Temperature Sensor Circuit
      Intake Manifold Air Temperature Sensor Circuit
      Intake Manifold Air Temperature Sensor - Engine Protection Circuit
      Air Conditioner Clutch Supply Circuit
      Ambient Air Pressure Sensor Circuit
      Ambient Air Pressure Sensor Circuit
      Engine Overspeed Circuit
      Engine Coolant Level - Engine Protection
      Vehicle Speed Sensor Circuit
      Vehicle Speed Sensor (VSS) Circuit
      Exhaust Brake Supply Circuit
      Engine Fan Clutch Supply Circuit
      Fuel Temperature Sensor Circuit
      VP44 Fuel Temperature Sensor Error
      Lift Pump Circuit Choice
      Lift Pump Circuit
      Lift Pump Circuit
      Engine Speed Sensor Supply
      Engine Speed Sensor Supply
      J1939 Datalink Multiplexing
      J1939 Datalink Multiplexing
      OEM Pressure Sensor Circuit
      OEM Pressure Sensor Circuit
      Auxiliary Speed or Auxiliary Pressure Input Error
      Sensor Supply Circuit
      VP44 Fuel Valve Control High Current
      VP44 Fuel Valve High Current Error
      VP44 Fuel Pump Control Valve Feedback Error
      Electronic Control Module (ECM) to Pump Communications Error
      Fuel Pump Voltage Out of Range Error Low
      VP44 Fuel Pump Voltage Measurement Error
      VP44 Fuel Pump Speed/Position Sensor Signal Lost
      VP44 Fuel Pump Can Not Reach Commanded Timing
      VP44 Fuel Pump To Engine Synchronization Pulse Not Recognized
      Idle Select High/Low
      VP44 Fuel Pump Fuel Shut Off Error
      VP44 Fuel Pump Calibration Error
      Electronic Control Module (ECM) Fuel Calibration Corrupted
      VP44 Fuel Pump rpm and Fuel Error
      Fuel Pump Power Relay Stuck-On
      Intake Air Heater Relay Circuit
      Intake Air Heater Relay Circuit
      Intake Air Heater Relay Circuit
      Sensor Supply Circuit
      Accelerator Position Sensor Circuit
      VP44 Relay Coil Supply Circuit
      Oil Pressure Sensor/Switch Circuit Choice
      Oil Pressure Sensor Circuit
      Oil Pressure Switch Circuit
      Water-In-Fuel Sensor Circuit
      Coolant Level Sensor Circuit
      Water-In-Fuel (WIF) Sensor Circuit
      Idle Validation Switch (IVS) Circuit
      Accelerator Pedal Circuit (ISS)
      Intake Manifold Pressure Sensor Circuit
      Unswitched Battery Supply Circuit
      Unswitched Battery Supply Circuit
      Unswitched Battery Supply Circuit
      Accelerator Position Sensor Circuit
      Remote Accelerator Supply Circuit
      Intake Manifold Air Temperature Sensor - Engine Protection Circuit
      Auxiliary Speed or Auxiliary Pressure Input Error
      Coolant Level Sensor Circuit
      VP44 Fuel Pump Valve Feedback Error
      Switched Droop Selection Circuit
      Dual-Output Driver A
      Alternate (Switched) Torque Curve Switch Circuit
      Dual-Output Driver B
      Output Device Driver (Transmission Shift Modulation)
      OEM Input - Engine Protection
  Section TS - Troubleshooting Symptoms
      Troubleshooting Procedures and Techniques
      Troubleshooting Symptom Charts
      Engine Acceleration or Response Poor
      Engine Decelerates Slowly
      Engine Difficult to Start or Will Not Start (Exhaust Smoke)
      Engine Difficult to Start or Will Not Start (No Exhaust Smoke)
      Engine Power Output Low
      Engine Runs Rough at Idle
      Engine Runs Rough or Misfires
      Engine Shuts Off Unexpectedly or Dies During Deceleration
      Engine Speed Surges at Low or High Idle
      Engine Speed Surges Under Load or in Operating Range
      Engine Speed Surges in PTO or Cruise Control
      Engine Starts But Will Not Keep Running
      Engine Will Not Reach Rated Speed (RPM)
      Engine Will Not Shut Off
      Fault Code Warning Lights Stay On (No Apparent Reason)
      Fault Code Warning Lamps Do Not Illuminate
      Fuel Consumption Excessive
      Fuel In Coolant
      Fuel in the Lubricating Oil
      Low Idle Adjust Switch Does Not Work
      PTO or Cruise Control Does Not Operate
      Smoke, Black — Excessive
      Smoke, White — Excessive
  Section TT - Troubleshooting Symptoms (New Format)
      ECM - No Communication Troubleshooting Tree
  Section 19 - Electronic Engine Controls - Group 19
      Service Tools
      Wiring Harness Repair Kit
      Battery Ground Circuit
      Clutch Pedal Position Switch
      Clutch Pedal Position Switch Circuit
      Engine Coolant Level Sensor
      Engine Coolant Temperature Sensor
      Cruise Control or PTO ON/OFF Switch
      Cruise Control or PTO ON/OFF Switch Circuit
      Cruise Control or PTO Set/Resume Select Switch
      Cruise Control or PTO Set/Resume Select Switch Circuit
      Diagnostic Test Mode Switch
      Diagnostic Test Mode Switch Circuit
      Electronic Control Module (ECM)
      ECM Calibration Code
      Engine Brake ON/OFF Switch
      Engine Brake ON/OFF Switch Circuit
      Engine Position Sensor (EPS)
      Engine Position Sensor (EPS) Circuit
      Engine Speed Sensor (ESS)
      Engine Wiring Harness
      Fan Control Circuit
      Fault Lamp
      Fault Lamp Circuit
      Idle Adjust Switch
      Idle Adjust Switch Circuit
      Idle Validation Switch
      Idle Validation Switch Circuit
      Intake Manifold Air Temperature Sensor
      Intake Manifold Air Temperature Sensor Circuit
      Intake Manifold Pressure Sensor
      Key Switch Battery Supply Circuit
      Engine Oil Pressure Sensor
      OEM Wiring Harness
      Programmable Features and Parameters Not Correct
      Remote PTO Switch Circuit
      Remote PTO Switch
      Tachometer Circuit
      Accelerator Pedal or Lever Position Sensor
      Accelerator Pedal or Lever Position Sensor Circuit
      Unswitched Battery Supply Circuit
      Brake Pedal Position Switch
      Brake Pedal Position Switch Circuit
      Vehicle Speed Sensor, Digital Input
      Vehicle Speed Sensor, Magnetic Pick Up
      Vehicle Speed Sensor Circuit
      Engine Speed Sensor Circuit
      Water in Fuel Sensor
      Cold Start Aid Circuit
      Data Link Circuit, SAE J1939
      Data Link Circuit, SAE J1587
      Maintenance Lamp
      Maintenance Lamp Circuit
      VP44 Amp Connector
      Ring Terminal
      Fuse, Harness In-Line
      Connector, Butt Splice
      Weather Pak Connector Series
      Metripack Connector Series
      AMP Connector Series
      Deutsch DRC Connector Series
      Deutsch DT Connector Series
      Deutsch DTM and DTP Connector Series
      Deutsch HD10 Connector Series
      Deutsch HDP20 and HD30 Connector Series
      ITT Cannon Connector Series
      AMP VP44 Connector Series
      Packard Relay Connector
      Ford™ Connector Series
      D-Sub Miniature Connector Series
      Bosch® Actuator and Sensor Connector Series
      Bosch® ECM Injector Driver Connector Series
      Bosch® ECM Actuator and Sensor Connector Series
      Bosch® ECM OEM Connector Series
      Framatome Connector Series
      Augat Connector Series
      Connector, 23-Pin
      Connector, 50-Pin
      Power Train Protection Switch
      Power Train Protection Switch Circuit
      Two-Speed Axle Switch
      Two-Speed Axle Switch Circuit
      A/C Cycle Switch
      A/C Cycle Switch Circuit
      A/C On/Off Switch
      A/C On/Off Switch Circuit
      A/C Clutch Circuit
      Accelerator Interlock Switch
      Accelerator Interlock Switch Circuit
      Cab Switchable Governor Switch
      Cab Switchable Governor Switch Circuit
      Switched Maximum Operating Speed Switch
      Switched Maximum Operating Speed Switch Circuit
      Multi Unit Synchronization Switch
      Multi Unit Synchronization Switch Circuit
      Multi Unit Synchronization Complement Switch
      Multi Unit Synchronization Complement Switch Circuit
      Intermediate Speed Control 1 Switch
      Intermediate Speed Control 1 Switch Circuit
      Intermediate Speed Control 2 Switch
      Intermediate Speed Control 2 Switch Circuit
      Intermediate Speed Control Validation/Intermediate Speed Control 3 Switch
      Intermediate Speed Control Validation/Intermediate Speed Control 3 Switch Circuit
      Boost Power Switch
      Boost Power Switch Circuit
      Alternate Torque Switch
      Alternate Torque Switch Circuit
      Alternate Idle Speed Switch
      Alternate Idle Speed Switch Circuit
      Auxiliary/Tailshaft Governor Switch
      Auxiliary/Tailshaft Governor Switch Circuit
      Alternate Droop Switch
      Alternate Droop Switch Circuit
      Variable Intermediate Speed Switch
      Variable Intermediate Speed Switch Circuit
      Connector, 4-Pin Relay
      Multimeter Usage
      Resistance Measurement Using a Multimeter
      Component Connector and Pin Inspection
      Inactive or Intermittent Fault Code
      ECM ROM Boot
      Engine Datalinks
      Bosch™ Aftertreatment DEF Controller Connector
  Section L - Service Literature
      Additional Service Literature
      Service Literature Ordering Location
      Cummins Customized Parts Catalog
  Section V - Specifications
      Specifications
      Specifications
      Specifications
      Drive Belt Tension
      Capscrew Markings and Torque Values
      Fraction, Decimal, Millimeter Conversions
      Newton-Meter to Foot-Pound Conversions
      Pipe Plug Torque Values
      Tap-Drill Chart - U.S. Customary and Metric
      Weights and Measures - Conversion Factors