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Clark GEX20-30 SM765 Service Manual PDF

[11/2006]


Type of catalogue:	repair manual
Make:	Clark
Region:	WorldWide
Inclusive languages:	English
Amount of disks:	1 CD, PDF file, 418 pages
Availibility	Instant Download
OS:	Windows XP 32 bit, Windows 7 32 bit, Windows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit, Windows 10 32 bit, Windows 10 64 bit, Windows 11 64 bit
Price, USD:	40

Service manual is a practical guide that will help you to serve, maintenance and troubleshoot lift trucks Clark GEX20-30.
This service manual contains useful information about the repair, servicing instructions, installation guides, service manuals that provide detailed descriptions of all repair and maintenance procedures.
This manual has simple and friendly interface that helps you quickly find the required information.
Service manual comes in PDF format. To view the information you must have the program Adobe Reader. Working with this manual, you can easily copy, save, and print the information you need. If necessary, you can print pages, pictures, charts, or the entire manual completely.

CONTENTS:

SAFE MAINTENANCE
- Safety
- Lifting, Jacking and Blocking
- The PM Inspection Form
PERIODIC SERVICE
- Maintenance Schedule
- Planned Maintenance
- The PM Inspection Form
BATTERY
- Battery Service
WIRING, SWITCHES, AND INSTRUMENTS
- Schematic Electric Citcuit Diagrams
- General Electrical Service Tips
- Wiring and Cables
- Switches and Sensors
- Instrument Panel
ELECTRIC MOTORS
- Motor Specifications And Descriptions
- Drive Motors Overhaul
- Pump Motor Overhaul
ELECTRICAL CONTACTORS
- Contactors Specifications and Overhaul
MOTOR CONTROLS
- Description
- Control Programming
- Control Troubleshooting
- GEX Factory Control Settings
DRIVE AXLE
- Specification and Description of Drive Axle
- Troubleshooting of Wheel Drive Axle
- General Operation of Drive Axle
- Disassembly and Reassembly of Drive Axle
- Disassembly and Reassembly of Axle End
- Adjustment
WHEELS AND TIRES
- Wheels & Tires Specifications And Description
- Pneumatic Wheels and Tires
BRAKE SYSTEM
- Brake System Specifications and Descriptions
- Service Brake Troubleshooting
- Brake Pedal Linkage & Adjustments
- Brake Bleeding
- Pedal and Master Cylinder Service
- Parking Brake System
STEERING COLUMN AND GEAR
- Steering System Specifications and Description
- Steering System Troubleshooting
- Steering Column Removal and Installation
- Steering System Relief Pressure Check and Adjustment
- Steering Gear Overhaul
STEERING AXLE
- Steering Axle Specifications and Description
- Steering Wheel Bearing Maintenance and Adjustment
- Steering Axle Removal and Installation
- Steering Axle Overhaul
- Steering Cylinder Removal and Installation
- Steering Cylinder Overhaul
- Pivot-Turn Steering Axle Maintenance
HYDRAULIC SUMP, FILTERS, AND PUMP
- Main Hydraulic Sump, Filters, and Pump Specifications and Description
- Main Hydraulic Pump Troubleshooting
- Main Hydraulic Removal and Installation
HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
- Hydraulic Control Valve / Lift Circuit Specifications and Description
- Hydraulic Schematic
- Hydraulic System Troubleshooting
- Hydraulic System Pressure Checks and Adjustments
- Hydraulic Control Valve Removal and Installation
TILT CYLINDERS
- Tilt Cylinder Specifications and Description
- Tilt Cylinder Checks and Adjustments
- Tilt Cylinder Removal and Replacement
- Tilt Cylinder Overhaul
UPRIGHTS
- Upright Specifications and Description
- Troubleshooting
- Upright Inspection
- Carriage and Upright Roller Clearence Checks and Shim Adjustments
- Cylinder Removal, Shimming, OVerhaul and Replacement
- Upright Chain Inspection, Adjustment and Replacement
- Fork and Carriage Removal and Replacement
- Upright Removal and Replacement
COUNTERWEIGHT AND CHASSIS
- Counterweight Specifications and Description
- Counterweight Removal and Installation
- Overhead Guard Removal and Installation
- Floor Plate, Seat, and Seat Deck Removal and Installation
SPECIFICATIONS
- Nameplate and Decals
- General Specifications
- Hydraulic Fitting Tightening Procedure

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