Clark C15-35 D/L/G & C15-32C L/G SM709 Service Manual PDF

Service manual contains repair and maintenance instructions, service manuals, intended for lift trucks Clark C15-35 D/L/G & C15-32C L/G.
This manual contains step by step instructions, customer service manuals, system manuals, technical specifications, special fitting instructions, detailed electrical diagrams.
E-manual contains clear information about the product and helps to identify existing and potential problems, perform maintenance and repair problem areas and equipment problems.
This service manual is presented in the format of PDF.
Service manual has a nice and friendly interface, the software works after installing Adobe Reader, which allows you to find the necessary information to the user, as well as to print out individual pages or the entire text as a whole.

CONTENTS:

• SAFE MAINTENANCE
  • Safety
  • Lifting, Jacking, and Blocking the Truck
  • Towing
• PERIODIC SERVICE
  • Maintenance Schedules
  • The Planned Maintenance Program
• ENGINE (4G63/4G64 GAS/LPG)
  • Specifications and Description
  • Troubleshooting
  • Oil and Filter
  • Tune-Up
  • RPM, Vacuum, and Stall Checks
  • Compression Checks
  • Removal and Replacement
  • Overhaul
• DIESEL ENGINE 4TNV88/4TNV94L
  • Safety
  • General
  • Inspection and Adjustment
  • Troubleshooting
  • Disassembly, Inspection and Reassembly of Engines
  • Lubrication System
  • Cooling System
  • Fuel Injection Pump/governor
  • Alternator
  • Electric Wiring
  • Service Standards
  • Tightening Torque For Bolts And Nuts
• ENGINE COOLING SYSTEM
  • Engine Cooling System Specifications and Description
  • Engine Cooling System Troubleshooting
  • Engine Cooling System Testing and Maintenance
  • Cooling System and Alternator Belt Service
  • Radiator Removal and Replacement
• LPG FUEL SYSTEM (CARBURETED)
  • LPG Fuel System Specifications and Description
  • LPG Fuel System Troubleshooting
  • LPG Fuel System Adjustments and Maintenance
  • LPG Carburetor and Throttle Body Romoval and Overhaul
  • LPG Vaporizer Removal and Overhaul
  • LPG Fuel Lock Removal and Overhaul
  • Air Governor
  • GAS Fuel System
• MI-4 LP SYSTEM (4G63/4G64)
  • Working With Lpg Equipment
  • Lpg And Lpg Fuel Tanks
  • Mi-4 Lpg System Operational Overview 2.0L & 2.4L
  • Mi- 4 Maintenance Schedule
  • Mi-4 Lp Basic Troubleshooting
  • Mi-4 Lp Advanced Diagnostics
  • Mi-4 Electrical Connections
  • N2001 Pressure Regulator/converter
  • N-CA55-500TR Air/fuel Mixer
• AIR INDUCTION AND EXHAUST SYSTEM
  • Air Induction and Exhaust Systems Specification and Description
  • Air Induction and Exhaust Systems Troubleshooting
  • Air Induction System Service
  • Exhaust Systems
• TRANSAXLE (TA12A1 TRANSAXLE)
  • Transaxle Specifications and Description
  • Transaxle Disassembly
  • Transaxle Reassemly
• TRANSAXLE (TA-30 TRANSAXLE)
  • Transaxle Specifications and Description
  • Transaxle Troubleshooting
  • Transaxle Oil and Filter
  • Transaxle Oil Cooler
  • Transaxle Removal and Replacement
  • Transaxle Overhaul
  • Drive Axle Ends Overhaul
  • Transaxle Control Valve Overhaul
• IGNITION SYSTEM (STANDARD ELECTRONIC IGNITION)
  • Ignition System Specifications and Description
  • Ignition System Troubleshooting
  • Ignition System Inspection, Adjustments, and Timing
  • Distributor Overhaul
• ELECTRICAL SYSTEM
  • Cautions for working on the electrical system
  • Specifications and features of electrical system
  • Electrical Circuit diagram & Electrical parts Arrangement
  • Instrument Pod
  • Specification and operation of electrical components
  • Troubleshooting of electrical system
  • Instrument Pod
• WHEELS AND TIRES
  • Wheels and Tires Specifications and Description
  • Cushion Wheels and Tires
  • Pneumatic Wheels and Tires
• BRAKE SYSTEM (TA12A1/TA30 TRANSAXLE)
  • Braking/Inching System Specifications and Description
  • Service Brake Troubleshooting
  • Brake/Inching Pedals and Linkages Adjustments
  • Brake Bleeding
  • Brake Master Cylinder Service
  • Service Brake Adjustment and Overhaul
  • Parking Brake Service
• STEERING COLUMN AND GEAR
  • Steering System Specifications and Description
  • Steering System Troubleshooting
  • Steering Column and Component Removal and Replacement
  • Steering System Relief Pressure Check and Adjustment
  • Steering Gear Overhaul
• STEER AXLE
  • Steering Axle Specifications and Description
  • Steer Axle Wheel Bearing Maintenance and Adjustment
  • Steer Axle Removal and Replacement
  • Steer Axle Overhaul
  • Steer Cylinder Removal and Replacement
  • Steer Cylinder Overhaul
• HYDRAULIC SUMP, FILTERS, AND PUMP
  • Hydraulic Sump, Filters, and Pump Specifications and Description
  • Hydraulic Pump Troubleshooting
  • Hydraulic Filters and Fluid Maintenance
  • Hydraulic Pump Removal and Replacement
  • Hydraulic Pump Overhaul (Hanil Pump)-C20-35
  • Hydraulic Pump Overhaul (Jinsung Pump)-C15-20s
• HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
  • Hydraulic Control Valve/Lift Circuit Specifications and Description
  • Hydraulic System Schematic
  • Hydraulic System Troubleshooting
  • Hydraulic System Pressure Checks and Adjustment
  • Hydraulic Control Valve Removal and Replacement
  • Hydraulic Control Valve Overhaul For HANIL Valve(C20-35)
  • Hydraulic Control Valve Overhaul For EATON Valve(C15-20s)
• TILT CYLINDERS
  • Tilt Cylinder Specifications and Description
  • Tilt Checks and Adjustments
  • Tilt Cylinder Removal and Replacement
  • Tilt Cylinder Overhaul
• UPRIGHTS
  • Upright Specifications and Description
  • Troubleshooting
  • Upringht Inspection
  • Carriage and Upright Roller Clearance Checks and Shim Adjustments
  • Cylinder Removal, Shimming, Overhaul, and Replacement
  • Upright Chain Inspection, Adjustment, and Replacement
  • Fork and Carriage Removal and Replacement
  • Upright Removal and Replacement
• COUNTERWEIGHT AND CHASSIS
  • Counterweight Specifications and Description
  • Counterweight Removal and Replacement
  • Overhead Guard/Operator’s Cell Removal and Replacement
  • Floorboard, Radiator Cover, and Seat Deck Removal and Replacement
  • Operator’s Seat Removal and Replacement
• SPECIFICATIONS
  • Nameplates and Decals
  • General Specifications
  • Hydraulic Fitting Tightening Procedures